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PIAGGIO 633929(IT) User Manual

PIAGGIO 633929(IT)
314 pages
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SERVICE STATION MANUAL
633929(IT)-633930(EN)-633931(FR)-633932
(ES)-633937(ES)-633938(PT)-633941(NL)-633942
(EL)
MP3 125

Table of Contents

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PIAGGIO 633929(IT) Specifications

General IconGeneral
BrandPIAGGIO
Model633929(IT)
CategoryScooter
LanguageEnglish

Summary

CHARACTERISTICS

General Rules and Safety

Safety and maintenance rules for repair work, including handling of battery and fuel.

Vehicle Identification and Specifications

Chassis and engine prefixes, weights, dimensions, and mass of the vehicle.

Engine and Transmission Details

Technical specifications for the engine, transmission, capacities, and electrical system.

Frame, Suspension, Brakes, and Wheels

Specifications for frame, suspension, brakes, wheels, tyres, and tyre pressure.

Tightening Torques

Critical torque values for various vehicle components like steering, frame, and brakes.

Cylinder-Piston Assembly Data

Coupling categories and dimensions for cylinder-piston assemblies.

Crankcase, Crankshaft, and Connecting Rod Data

Axial clearance specifications for crankshaft and crankcase components.

Piston Protrusion and Gasket Data

Piston protrusion measurement and head gasket thickness data.

Recommended Products Table

Table listing recommended products for maintenance and repairs.

TOOLING

Appropriate Tool Catalog

List of specialized tools with codes, descriptions, and images for maintenance.

MAINTENANCE

Service Reminders and Maintenance Chart

Steps to reset service indicators and the overall maintenance schedule.

Scheduled Maintenance Intervals

Detailed maintenance tasks categorized by mileage intervals.

Engine Component Maintenance

Procedures for engine parts like spark plugs, valves, carburetors, and ignition.

Fluid and Filter Maintenance

Procedures for hub oil, engine oil, and air filter checks and replacements.

Ignition and Valve Clearance Checks

Procedures for checking ignition timing and adjusting valve clearance.

Electrical System and Emission System Checks

Checks for headlights, immobilizer, and SAS filters.

TROUBLESHOOTING

Engine Performance and Starting Issues

Troubleshooting for poor engine performance and starting difficulties.

Engine Operational Faults

Troubleshooting for oil consumption, lubrication, and engine cut-off issues.

Brake and Electrical System Faults

Troubleshooting for braking, electrical, battery, and lighting system faults.

Steering, Suspension, and Control Issues

Troubleshooting common issues related to steering, suspension, and controls.

ELECTRICAL SYSTEM

System Diagrams and Component Keys

Electrical system diagrams and a key for identifying components.

Immobilizer and Ignition System Checks

Checks and diagnostics for the immobilizer and ignition circuits.

Battery Recharge and Charging Procedures

Procedures for checking the battery recharge circuit and charging methods.

Fuses, Dashboard, and Connectors

Information on electrical fuses, dashboard indicators, and connectors.

Remote Seat Opening Programming

Procedures for zeroing and programming remote seat opening controls.

ENGINE FROM VEHICLE

Exhaust Assembly Removal

Steps to remove the exhaust system components.

Engine Removal from Vehicle

Detailed procedure for detaching the engine from the vehicle chassis.

ENGINE

Automatic Transmission and Drive Pulley

Operations on the automatic transmission, pulleys, and drive belt.

Clutch System Inspection and Removal

Inspection and removal procedures for clutch components.

Engine Component Overhaul and Refitting

Procedures for end gear, hub, and shaft components overhaul and refitting.

Crankcase and Crankshaft Operations

Procedures for splitting crankcase halves and inspecting crankshaft.

Lubrication System and Oil Pressure

Lubrication system diagrams, oil pressure checks, and seals.

Oil Pump, Carburettor, and Fuel Supply

Inspection and maintenance of the oil pump, carburettor, and fuel supply system.

Idle Speed Adjustment

Procedure for adjusting the engine idle speed.

SUSPENSIONS

Front Suspension and Wheel Hub

Procedures for front wheel and hub overhaul.

Handlebar and Tilt Mechanism

Handlebar removal, refitting, and tilt mechanism details.

Steering Tubes and Parallelogram Device

Procedures for steering tubes and parallelogram components.

Geared Motor and Suspension Locking System

Operations related to the geared motor and suspension locking system.

Electrical Suspension System Checks

Testing of electrical devices within the suspension system.

Wheel Alignment and Tyre Pressure

Wheel alignment tool fitting and tyre pressure specifications.

Rear Wheel and Swing-Arm Procedures

Procedures for rear wheel and swing-arm removal and overhaul.

Shock Absorbers and Centre-Stand Maintenance

Procedures for shock absorber and centre-stand removal and refitting.

BRAKING SYSTEM

Rear Brake Calliper Procedures

Removal and service procedures for the rear brake calliper.

Front Wheel Hub and Brake Disc Removal

Procedures for removing the front wheel hub nut and brake disc.

Front Brake Pad and Pipe Replacement

Procedures for front brake pad and pipe removal.

Parking Brake System Operations

Procedures for parking brake removal and adjustment.

COOLING SYSTEM

Cooling System Bleed Procedure

Steps to bleed the cooling system to remove air bubbles.

CHASSIS

Bodywork Component Removal

Procedures for removing seat and front handlebar covers.

Headlight Assembly and Frame Covers

Procedures for removing headlight, radiator, and frame covers.

Legshield, Knee-Guard, and Shields

Procedures for removing legshield, knee-guard, and shield components.

Fuel Tank and Fairings

Procedures for removing the fuel tank and side fairings.

License Plate Holder and Helmet Bay Access

Procedures for license plate holder and helmet bay access.

PRE-DELIVERY

Aesthetic and Torque Inspections

Checks for appearance, locks, and critical tightening torques.

Electrical System and Fluid Level Checks

Pre-delivery checks for electrical systems and fluid levels.

Road Test and Functional Inspection

Procedures for road testing and overall functional inspection.

TIME

Engine Repair Time Estimates

Time codes for engine removal, service, and oil change.

Crankcase and Crankshaft Repair Times

Time codes for crankcase and crankshaft replacement.

Cylinder Assembly Repair Times

Time codes for cylinder, piston, and head assembly repairs.

Component Replacement Time Estimates

Time codes for oil filter and related parts replacement.

Pulley, Transmission, and Final Gear Times

Time codes for driven pulley, transmission cover, and final gear repairs.

Suspension and Braking System Time Estimates

Time codes for front suspension and braking system repairs.

Handlebar, Frame, and Chassis Component Times

Time codes for handlebar, frame, and chassis component repairs.

Tilt Mechanism and Geared Motor Time Estimates

Time codes for tilt mechanism and geared motor repairs.

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