IX
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
IX.1
A
Adjustment
Headlight Pod...................................................... 12.24
Shock Compression (Walker Evans™)........................2.42
Spring (Sachs).......................................................2.42
Spring (Walker Evans™).................................. 2.41, 9.38
Toe Alignment .......................................................2.40
Valve Clearance.....................................................2.24
Air Filter
Service ................................................................2.21
Air Intake
Assembly View ......................................................3.18
Alignment
Belt ..................................................................... 6.11
Clutch .................................................................. 6.11
Toe......................................................................2.39
Assembly
Camshaft / Camshaft Carrier.....................................3.74
Crankcase ............................................................3.72
Cylinder Head........................................................3.72
Driven Clutch.........................................................6.28
Piston / Connecting Rod ..........................................3.66
Propshaft U-Joint ...................................................8.18
Rear Gearcase ......................................................8.50
Assembly View
Air Intake ..............................................................3.18
Brake System ........................................................10.5
Brake System (International Models) ........................ 10.13
Camshaft / Camshaft Carrier.....................................3.28
Cooling System...................................................... 3.11
Crankcase ............................................................3.33
Crankcase (Lower) .................................................3.36
Crankcase (Upper) .................................................3.35
Crankshaft ............................................................3.32
Cylinder Head........................................................3.29
Drive Clutch ..........................................................6.13
Drive Coupler / Starter Gear .....................................3.38
Driven Clutch.........................................................6.23
EFI System ............................................................ 4.5
Exhaust................................................................3.19
Front Brake Master Cylinder ............................10.9, 10.17
Front Caliper ................................................10.7, 10.15
Front Control Arm...................................................9.14
Front Gearcase......................................................8.22
Front Hub .............................................................. 8.8
Front Shock ..........................................................9.35
Fuel Tank .............................................................. 5.7
Integrated Throttle Body ..........................................3.29
Main Frame......................................................... 11.22
Piston / Connecting Rod ..........................................3.31
Rear Caliper..........................................................10.8
Rear Caliper (International Models) .......................... 10.16
Rear Control Arm ...................................................9.22
Rear Gearcase ......................................................8.52
Rear Hub............................................................... 8.9
Rear Shock...........................................................9.35
Rear Stabilizer Bar .................................................9.27
Rocker Arm...........................................................3.28
Shock (Sachs) .......................................................9.32
Shock (Walker Evans™) ..........................................9.30
Stator Cover..........................................................3.39
Steering ................................................................ 9.5
Transmission.........................................................7.22
Valve ...................................................................3.29
Valve Cover ..........................................................3.27
Water Pump ..........................................................3.40
Winch ................................................................ 12.40
B
Balance Shaft
Installation ............................................................3.68
Removal / Inspection...............................................3.57
Timing.......................................................... 3.37, 3.69
Ball Joint
Installation ............................................................9.20
Removal...............................................................9.19
Service ................................................................9.19
Battery
AGM
Charging - Deeply Discharged ............................. 12.19
Charging - Low Charge....................................... 12.19
AGM Dry Shipped
Activation ........................................................ 12.16
Charging ......................................................... 12.18
Testing ............................................................ 12.18
AGM Low Maintenance
Charging ......................................................... 12.19
Testing ............................................................ 12.20
Lead Acid Conventional
Activation ........................................................ 12.14
Charging ......................................................... 12.15
Inspection........................................................ 12.15
Testing ............................................................ 12.15
Lead Acid Low Maintenance
Charging ......................................................... 12.18
Testing ............................................................ 12.18
Off Season Storage .............................................. 12.12
Storage .............................................................. 12.12
Battery Maintenance
AGM Dry Shipped .........................................2.35, 12.18
AGM Low Maintenance ..................................2.35, 12.20
Extreme Use .........................................................2.36
Lead Acid Conventional ..................................2.35, 12.16
Lead Acid Low Maintenance ............................2.35, 12.19
Storage ................................................................2.36
Battery Service
Identification........................................................ 12.14
Installation .......................................................... 12.13
Removal............................................................. 12.12
Bearing
Inspection.............................................................6.17
Bearing Inspection
Crankshaft Main.....................................................3.58
Belt
Alignment ............................................................. 6.11
Brake
Burnishing .......................................................... 10.33
Switch..................................................................12.7
Brake Bleeding
Distribution Block Bleeder Screw (International
Models) ............................................................ 10.25
Front Brake System .............................................. 10.21
Rear Brake System............................................... 10.22
Rear Brake System (International Models) ................. 10.23
Brake Caliper
Assembly ........................................................... 10.35
Disassembly ....................................................... 10.34
Inspection........................................................... 10.35
Installation .......................................................... 10.36
Piston Bore I.D..................................................... 10.35
Removal............................................................. 10.34
INDEX
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