Polaris Sportsman XP 1000 S 2021 - Page 522

IX.2
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
Brake Disc
Inspection....................................................2.44, 10.38
Removal / Replacement......................................... 10.38
Brake Hose
Fitting Inspection....................................................2.44
Brake Line
Routing .............................................................. 10.10
Routing (International Models) ................................ 10.18
Brake Pad
Inspection....................................................2.44, 10.32
Installation .......................................................... 10.32
Removal............................................................. 10.32
Brake Pedal
Inspection.............................................................2.45
Removal / Installation ............................................ 10.28
Removal / Installation (International Models) .............. 10.30
Brake Pressure Switch
Inspection / Testing ............................................... 10.20
Replacement....................................................... 10.30
Brake Switch
Replacement (Front Brake Master Cylinder)............... 10.27
Replacement (Rear Brake Master Cylinder) ............... 10.29
Brake System
Assembly View ......................................................10.5
Assembly View (International Models)....................... 10.13
Fluid Flow (International Models) ............................. 10.11
Fluid Inspection .....................................................2.43
Operation .............................................................10.4
Service Notes........................................................10.4
Specifications ........................................................10.3
Brake Warning System
Inspection........................................................... 10.19
Overview ............................................................ 10.19
Brakes
Brake Vibration ......................................................1.65
Brakes Lock ..........................................................1.66
Overheating ..........................................................1.66
Performance Issues................................................1.66
Troubleshooting Brake Noise ....................................1.65
Break-In
Period................................................................... 2.3
Button to Tower Clearance
Inspection.............................................................6.17
C
Cam Chain / Sprocket
Inspection.............................................................3.58
Cam Chain Tensioner
Installation ............................................................3.78
Camshaft
Inspection.............................................................3.48
Removal...............................................................3.46
Timing..................................................................3.76
Camshaft / Camshaft Carrier
Assembly .............................................................3.74
Assembly View ......................................................3.28
Installation ............................................................3.75
Camshaft Bore
Inspection.............................................................3.48
Camshaft Chain
Removal...............................................................3.58
Camshaft Timing
Quick Reference ....................................................3.77
Charging System
Overview ............................................................ 12.21
Clutch
Alignment ............................................................. 6.11
Compression and Leakdown
Testing .................................................................2.26
Connecting Rod
Bearing Selection Charts .........................................3.60
Inspection.............................................................3.59
Installation ............................................................3.66
Coolant
Drain / Fill .............................................................3.12
Level Inspection .....................................................2.28
Strength / Type ......................................................2.29
Cooling System
Assembly View ...................................................... 3.11
Bleeding Procedure ................................................3.10
Hoses ..................................................................2.29
Layout and Testing .................................................. 3.9
Specifications ........................................................3.10
Troubleshooting .....................................................1.37
Counterbalance Shaft
Installation ............................................................3.68
Removal...............................................................3.57
Timing..................................................................3.69
Crankcase
Assembly .............................................................3.72
Assembly (Lower)...................................................3.70
Assembly (Upper)...................................................3.65
Assembly View ......................................................3.33
Disassembly .........................................................3.54
Disassembly (Lower)...............................................3.55
Disassembly (Upper)...............................................3.56
Inspection (Lower) ..................................................3.58
Sealing ................................................................3.71
Crankcase (Lower)
Assembly View ......................................................3.36
Crankcase (Upper)
Assembly View ......................................................3.35
Crankshaft
Assembly View ......................................................3.32
Inspection.............................................................3.58
Installation ............................................................3.67
Removal...............................................................3.58
Crankshaft Position Sensor (CPS)
Operation Overview ................................................4.22
Service ................................................................4.22
CV Joint / Boot
CV Joint Replacement (Inner) ...................................8.42
Replacement (Outer) ..............................................8.40
Cylinder
Inspection.............................................................3.63
Misfire..................................................................1.56
Cylinder Head
Assembly .............................................................3.72
Assembly View ......................................................3.29
Combustion Chamber .............................................3.51
Disassembly .........................................................3.49
Inspection.............................................................3.48
Installation ............................................................3.73
Removal...............................................................3.48
Warp Inspection .....................................................3.49
D
Decal
Replacement......................................................... 11.3
Diagnostic ...............................................................1.27
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