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SAME
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SOLARIS 55
SAME SOLARIS 55 User Manual
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APPENDIX
Combination
of
tractor
and
mounted
implement
SOLARIS
35
HP
45
HP
55HP
T
L
kg
1340
1380
1440
T
V
kg
620
640
680
T
H
kg
720
740
780
G
H
kg
variable
G
V
kg
variable
a
m
variabile
b
m
1746
1746
1746
c
m
804
804
804
d
m
variable
E
272
274
Table of Contents
Preface
2
Table of Contents
3
Important
10
SECTION 1 - Safety
15
Aword to the Operator
16
Introduction to Safety
16
Safety
16
A Word to the Operator
16
Danger, Warning, Caution
16
Danger, Warning, Caution
18
Follow a Safety Programme
18
For Safe Operation
18
General Safety Rules
18
Follow a Safety Programme
18
General Safety Rules
24
Protective Structures
24
Roll over Protective Structures
24
Operation
24
Protective Structures
24
Damage to the ROPS
25
Cab
25
Cab
26
Prepare for Safe Operation
26
Protect Yourself
26
Risks from Exposure to Noise
26
Know Your Equipment
27
Use All Available Protective and Safety Devices
27
Check the Equipment
28
Clean the Tractor
30
Protect the Environment
30
Prepare for Safe Operation
26
Servicing the Tractor
31
Starting
31
Warn Personnel before Starting
31
Mount and Dismount Safely
32
Start Safely
32
Follow Recommended Starting Procedures
33
Test the Controls
33
Starting Fluid
33
Work Safely
34
Making the Right Moves
34
Follow Safe Operating Practices
34
Watch out for Others
35
Risk of Overturning
37
To Avoid Side Overturns
37
To Avoid Rear Overturns
38
General Operating Hazards
39
Implements and Attachments
40
Safety - Towing
41
Road Transport
42
Rules of the Road
42
After Operation
44
Welding Work on the Tractor Body
44
Safety Instructions for the Installation of Supplementary Equipment And/Or Electronic Components
45
Starting
31
General Operating Hazards
40
Safety and Operational Decals
46
International Symbols (Part. 1)
58
International Symbols (Part. 1)
59
International Symbols (Part. 2)
59
International Symbols (Part. 2)
60
International Symbols (Part. 3)
60
International Symbols (Part. 3)
61
Metric Conversion
61
Metric Conversion
62
Conversion Tables
62
SECTION 2 - Replacement Parts
65
Tractor Serial Number
65
Tractor Serial Number
66
Engine Serial Number
66
Tractor Identification Plate
66
Engine Serial Number
66
Tractor Identification Plate
67
Original Replacement Parts
67
SECTION 3 - Use
69
Checking the Tractor Prior to Starting Work
69
Refuelling
70
Checking the Engine Oil Level
71
Checking the Tractor Prior to Starting Work
70
Access to the Driving Position
72
Access to the Driving Position
73
Lights' Switch
73
Lights' Switch
74
Instrument Panel
74
Fuel Gauge
75
Engine Temperature Gauge
75
Tachometer
76
Pilot Lights
77
Warning Light
79
Front/Rear Differential Lock Button
79
Emergency Flashers Control
79
Hand Accelerator
79
Instrument Panel
75
Ignition Switch
80
Ignition Switch
81
Engine
81
Precautions for Optimum Engine Performance
81
Starting the Engine
83
Electronic Control of Engine Cooling System
84
Engine
81
Starting the Engine
84
Engine Shut down
85
Engine Shut down
86
Cold Starting
86
Cold Starting
87
Emergency Starting through Auxiliary Battery
87
Emergency Starting through Auxiliary Battery
88
Turbocharging
88
Turbocharging
89
Manual Emergency Stop
89
Manual Emergency Stop
90
Adjusting the Driver's Seat
90
BOSTROM Minibaltic XH2 Seat with Spring Suspension
90
KAB P4 XH2 Sprung Seat
91
Adjusting the Rearview Mirrors
93
Adjusting the Driver's Seat
90
Adjusting the Rearview Mirrors
94
Control Pedals
94
Clutch Control Pedal
94
Brake Pedal
95
Handbrake Lever
96
Accelerator Pedal
96
Gearbox and P.T.O. Clutch
97
Controls Located to the Right of the Driver
98
Gearbox Controls
99
Transmission Speed Selection
100
Control Pedals
94
Gearbox Controls
100
Front and Rear Differential Lock
101
Front and Rear Differential Lock
102
Front-Wheel Drive
102
Front-Wheel Drive
103
Power Take-Off
103
Front P.T.O. (1000 Rpm)
104
Rear - Central PTO
105
Synchronized Power Take-Off
106
Underside P.T.O. for Control of Implements Mounted Underside
107
Rear Brakes
108
Power Take-Off
104
Load Sensing - Mechanical Lift
109
Controls
110
Hydraulic System
114
Load Sensing - Mechanical Lift
110
Auxiliary Hydraulic Services Control Valve
117
Auxiliary Hydraulic Services Control Valve
118
Nomenclature
118
Types of Auxiliary Hydraulic Service Control Valve
119
The Controls
120
Example Connection and Operation of a Double-Acting Cylinder
122
Connection of an Implement to the Auxiliary Hydraulic Service Couplers
123
Converting a Control Valve from Double-Acting to Single-Acting
126
Example of Connection to a Single-Acting Cylinder
127
Class "A" Drawbar
128
Towing Hitch
129
Towing Hitch
130
Class "C" Towing Hitch
130
CEE Towing Hitch
131
CEE Towing Hitch
133
Three-Point Linkage
133
Adjustment of the Telescopic Stabilisers
134
Adjustment of the Top Link
134
Adjustable Vertical Link
135
MID Mount Implements with Lifting Arms
136
Three-Point Linkage
134
Hydraulic Front Lift
137
Bodywork
139
Safety Frame
140
Hydraulic Front Lift
139
Cab
142
GRAMMER MSG 83/8 Type Seat
143
Ventilation
144
Controls
144
Heating System
145
Air Conditioning
147
Controls Located in the Cab Roof Lining
149
Opening Front Window
150
Opening Rear Window
150
Cab Roof Light
151
Storage Compartment
151
Digital Quartz Clock
151
Cab
143
Active Carbon Air Filter
153
Active Carbon Air Filter
154
Cable Channel for Passing External Implement Control
154
Cables into the Cab
154
Hazard Warning Triangle
154
Screen Wash Liquid Reservoir
154
SECTION 4 - Wheels
155
Track Adjustment
155
Tyre Inflation Pressures
156
Width of the Front Axle (Without Wheels)
157
Mechanical Ratio (Front Wheel Revolutions / Rear Wheel Revolution)
157
Width of Rear Axle (Without Wheels)
157
Row Crop Tires
157
Running Direction of Tires
158
Adjusting Steering Stops
158
Adjustable Track Wheels
159
Permissible Tyre Combinations
160
Track Width Adjustment for Wheels with Adjustable Rims
161
Track Width Adjustment for Wheels with Fixed Rims
168
Track Width Adjustment for Wheels with Fixed Rims
169
Ballast
169
Front Horizontal Ballast Blocks
169
Rear Ballast
169
Ballasting by Filling the Tyres with Water + Antifreeze Solution
170
Filling the Tyre with Water
171
Draining Water from the Tyre
171
Ballast
169
SECTION 5 - Maintenance Operations
173
Lubricants and Fluids
175
Lubricants and Fluids
176
Maintenance Intervals
176
Maintenance Intervals
178
Maintenance and Inspection Schedule
178
Maintenance and Inspection Schedule
181
Fuel Storage
181
Refueling
181
Refueling at the End of the Day
182
Engine Maintenance
183
Raising the Engine Hood
184
Cleaning the Front Grille
184
Checking the Engine Oil Level
185
Changing the Engine Oil
185
Changing the Engine Oil Filters
187
Cleaning and Replacement of the Fuel Filter
187
Bleeding Air from the Fuel System
187
Electro-Magnetic Fuel Pump
191
Filter Periodic Maintenance
192
Filter Replacement
192
Filter Inspection and Cleaning
192
Fuel
193
Fuel Storage
181
Engine Maintenance
184
Air Filter
194
Air Filter
195
Cleaning the Air Filter
195
Cleaning the Air Filter
197
Engine Cooling System
197
Checking the Level of Coolant in the Expansion Tank
197
AKROS FREEZE Liquid Coolant
197
Changing the Coolant/Antifreeze Mixture and Flushing the Cooling System
198
Thermostat
198
Cleaning the Oil Cooler
199
Adjusting Belt Tension
200
Engine Cooling System
197
Adjusting Belt Tension
201
Gearbox Clutch
201
Rear and Underside P.T.O. Clutch
201
Gearbox Clutch
201
Rear and Underside P.T.O. Clutch
202
Maintenance of the Gearbox, Differential and Rear Reduction Units
202
Checking the Transmission Oil Level
204
Changing the Oil
205
Maintenance of the Gearbox, Differential and Rear Reduction Units
204
Maintenance of the Hydrostatic Power Steering
206
Checking Operation of the Differential Lock Controls
207
Checking Operation of the Differential Lock Controls
208
Maintenance of the Front and Rear Brakes
208
Checking the Braking Action
208
Front Differential Lock (if Installed)
208
Maintenance of the Front and Rear Brakes
208
Front Differential Lock (if Installed)
209
Maintenance of the Front Wheel Drive System
209
Front Axle and Hub Final Drives (4WD)
209
Front Axle Pivot Bushes
209
Maintenance of Hydraulic Power-Lift
211
Maintenance of the 3-Point Linkage
211
Rear 3-Point Linkage
211
Maintenance of Front P.T.O
212
Maintenance of the 3-Point Linkage
211
Maintenance of Front P.T.O.
213
Maintenance of Front Lift
213
Maintenance of Front Lift
214
Windscreen Washer
214
Windscreen and Rear Screen Wipers
214
Windscreen Washer
214
Windscreen and Rear Screen Wipers
215
Maintenance of the Air Conditioning System
215
Cab Air Filter (Cleaning)
215
Active Carbon Air Filter
215
Maintenance of the Heating System
216
Maintenance of the Air Conditioning System
215
Maintenance of the Heating System
217
Maintenance of the Air Conditioning System
217
Checking the Air Conditioning System
217
Air Conditioning System Compressor
218
Air Conditioning System
218
Air Conditioning System Recharging and Maintenance Valve
219
Maintenance of the Air Conditioning System
217
General Cleaning of the Tractor
220
Cleaning with Compressed Air
220
Cleaning with Compressed Air
221
SECTION 6 - Electrical System
221
Battery
221
Checking the Battery
221
Fuse Box
223
List of Electrical System Components
226
Fuse Box
228
Connector for Connection to Front Wiring Loom
229
Connector for Connection to Rear Wiring Loom
229
Cab Electrical System Wiring
230
Electrical Diagram - Cab Air Conditioning Unit
231
Battery
221
Fuse Box
226
Cab Fuse Box
232
Lights
236
Headlight Alignment
241
Headlight Alignment
242
Horizontal Adjustment
242
Vertical Adjustment
242
SECTION 7 - Storage of the Tractor
243
Operations Prior to Garaging the Tractor for a Long Period
243
Operations Prior to Garaging the Tractor for a Long Period
244
Preparing the Tractor for Use after a Long Period of Storage
244
Preparing the Tractor for Use after a Long Period of Storage
245
SECTION 8 - Technical Specifications
245
Engine
245
Engine
246
Clutch
246
Power Take-Off
246
Clutch
246
Power Take-Off
248
Gearbox
248
Gearbox
249
Gearbox Ratios Schematic
249
Gearbox Ratios Schematic
250
Performance - Ground Speed in Km/H (Mph) @ 3000 Rpm
250
Performance - Ground Speed in Km/H (Mph) @ 3000 Rpm
252
Front Driving Axle
252
Hydrostatic Steering System
252
Front Hydraulic Lift
252
Front Driving Axle
252
Hydrostatic Steering System
252
Front Hydraulic Lift
253
Hydraulic Diagram of Lift
253
Hydraulic Diagram of Lift
254
Hydrostatic Steering System
254
Cab
254
Hydrostatic Steering System
254
Cab
255
Dimensions and Weights
255
Dimensions and Weights
256
Unladen Weight of Tractor (Without Ballast)
256
Unladen Weight of Tractor (with Ballast)
256
Unladen Weight of Tractor (Without Ballast)
256
Unladen Weight of Tractor (with Ballast)
257
Maximum Permissible Loads
257
Maximum Trailerable Loads
257
Ballast Weights
257
Maximum Permissible Loads
257
Maximum Trailerable Loads
257
Ballast Weights
258
Attachment of Implements to the Tractor
258
Attachment of Implements to the Tractor
259
Implement Attachment Points
259
Implement Attachment Points
263
SECTION 9 - Fault Diagnosis
263
Engine
263
Engine
265
Gearbox
265
Gearbox
266
Rear Power Take-Off
266
Front Driving Axle
266
Brakes
266
Hydraulic Lift
266
Rear Power Take-Off
266
Front Driving Axle
266
Brakes
266
Hydraulic Lift
267
Auxiliary Hydraulic Systems
267
Auxiliary Hydraulic Systems
269
Appendix
269
Combination of Tractor and Mounted Implement
269
Combination of Tractor and Mounted Implement
270
Determination of the Total Weight, the Axle Loads, the Tyre Load Carrying Capacity and the Necessary Minimum Ballasting
270
Consideration of Rear Mounted Implement and Front/Rear Combinations
271
Front Mounted Implement
271
4
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SAME SOLARIS 55 Specifications
General
Power
55 hp
Transmission
Mechanical
PTO Power
48 hp
PTO Speed
540/1000 rpm
Gearbox
12
Hydraulic Remotes
2
Engine Type
Diesel
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