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SICK C4000 Micro User Manual

SICK C4000 Micro
72 pages
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OPERATING INSTRUCTIONS
C4000 Micro, C4000 Basic Plus,
C4000 Basic, C4000 Eco
Safety light curtain
en

Table of Contents

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SICK C4000 Micro Specifications

General IconGeneral
TypeSafety Light Curtain
Safety Integrity Level (SIL)SIL3
Performance Level (PL)PL e
Enclosure RatingIP65
Resolution14 mm
Supply Voltage24 V DC
SynchronizationOptical
ConnectionM12 connector
StandardsEN ISO 13849
Outputs2 safety outputs (OSSDs), 1 auxiliary output

Summary

About this document

Document Purpose and Target Audience

Explains the purpose of the operating instructions and identifies the intended users.

Document Scope, Abbreviations, and Symbols

Defines the document's scope, lists abbreviations, and explains symbols used throughout.

On Safety

Qualified Personnel and Device Applications

Details requirements for qualified personnel and the safe applications of the safety light curtain.

Correct Use and General Safety Measures

Outlines correct usage procedures and essential general safety precautions.

Environmental Protection Considerations

Provides information on the environmental impact and proper disposal of the device.

Product Description

Special Features of C4000 Models

Details the unique features of the C4000 Basic, Micro, and Eco safety light curtains.

Device Operating Principle

Explains the fundamental operational principle and components of the safety light curtain.

Usage Examples and Configurable Functions

Illustrates common application scenarios and introduces configurable functions like restart interlock.

Restart Interlock Configuration

Covers the setup and operation of the restart interlock feature for machine safety.

External Device Monitoring (EDM)

Explains the EDM function for monitoring external safety devices and its electrical connection.

Scanning Range Options

Details scanning range options and the impact of additional front screens or deflector mirrors.

Sender Status Indicators

Describes the meaning of status indicators on the sender unit's LEDs and 7-segment display.

Receiver Status Indicators

Explains the status indicators on the receiver unit's LEDs and 7-segment display.

Installation and Mounting

Determining Safety Distances

Guides on calculating safety distances from hazardous points and reflective surfaces.

Safety Distance Calculation Example

Provides an example calculation for safety distance based on EN ISO standards.

ANSI Safety Distance Calculation

Details safety distance calculation according to ANSI B11.19 and OSHA regulations.

Minimum Distance to Reflective Surfaces

Explains how to determine the minimum distance from reflective surfaces using a graph.

Preventing System Interference

Advises on avoiding interference between multiple safety light curtains in close proximity.

General Mounting Steps

Outlines general steps and special considerations for mounting the safety light curtain.

Swivel Mount Bracket Installation

Describes the composition and mounting procedure for the swivel mount bracket.

Side Bracket Mounting

Details the composition and mounting procedure for the side bracket.

Electrical Installation

General Electrical Safety Precautions

Emphasizes safety steps like switching off power and connecting OSSDs separately.

Preventing Potential Differences

Explains how to prevent potential differences between load connections and the protective device.

C4000 Basic/Eco System Connections

Provides pin assignment details for C4000 Basic (M26x6) and C4000 Eco (M12x4).

C4000 Micro/Basic Plus System Connections

Provides pin assignment details for C4000 Micro/Basic Plus (M12x7).

External Device Monitoring (EDM)

Explains the EDM function for monitoring external safety devices and its electrical connection.

Reset Button and Sender Test

Details the connection and function of the reset button and the sender test input.

Switching Example C4000 Basic

Illustrates an integration example of C4000 Basic with UE48 switching amplifier.

Switching Example C4000 Micro/Basic

Illustrates an integration example of C4000 Micro/Basic with UE10 switching amplifier.

Commissioning

Start-up Display Sequence and Alignment

Covers the power-up display sequence and the procedure for aligning sender and receiver.

Commissioning and Regular Test Procedures

Details initial commissioning tests and regular inspections by qualified personnel.

Daily Functional Checks

Outlines the daily functional checks required to ensure the protective device is working correctly.

Configuration

Delivery Status and Function Activation

Describes the delivery status and how to activate restart interlock and EDM.

Start-up Configuration Process

Provides a step-by-step guide for the start-up configuration process.

Care and Maintenance

Cleaning the Protective Screen

Instructions for cleaning the front screen using soft materials and avoiding harsh chemicals.

Fault Diagnosis

Fault Identification and Error Handling

Guides on identifying faults, error handling, and SICK support contact.

7-Segment Display Error Codes

Explains the meaning of various error codes shown on the 7-segment display.

Technical Specifications

General Data Sheet and Safety Levels

Contains general system data, safety integrity levels, and environmental ratings.

Sender/Receiver Unit Specs

Details electrical and performance specs for sender and receiver units, including OSSD outputs.

Input and Control Specifications

Lists specs for EDM input, contactors, and reset button inputs.

Operating Data and Dimensions

Covers connection types, line lengths, operating temperatures, and housing dimensions.

Response Time Information

Explains how response time depends on protective field height and number of beams.

Component Weights and Mirror Dimensions

Provides weight data for sender/receiver and dimensions for deflector mirrors.

Dimensional Drawings (Basic/Eco)

Shows detailed dimensional drawings for C4000 Basic/Basic Plus/Eco sender and accessories.

Dimensional Drawings (Micro)

Shows detailed dimensional drawings for C4000 Micro sender and accessories.

Mounting Bracket Dimensions

Details the dimensions of swivel mount and side brackets for installation.

Deflector Mirror PNS75 Dimensions

Provides dimensions for the PNS75 deflector mirror based on mirror height.

Deflector Mirror PNS125 Dimensions

Provides dimensions for the PNS125 deflector mirror based on mirror height.

Ordering Information

Delivery Contents and Overview

Lists items included in the standard delivery for sender, receiver, and deflector mirrors.

C4000 Basic Part Numbers

Lists part numbers for C4000 Basic models based on protective field height and scanning range.

C4000 Eco Part Numbers

Lists part numbers for C4000 Eco models based on protective field height and scanning range.

C4000 Basic Plus Part Numbers

Lists part numbers for C4000 Basic Plus models based on protective field height and scanning range.

C4000 Micro Part Numbers

Lists part numbers for C4000 Micro models based on protective field height and scanning range.

Additional Front Screen Part Numbers

Lists part numbers for the additional front screen (weld spark guard).

Deflector Mirror Part Numbers

Lists part numbers and type numbers for PNS75 and PNS125 deflector mirrors.

Accessories and Mounting Kits

Lists part numbers for various accessories, cables, and mounting kits.

Alignment Aids and Tools

Lists part numbers for laser alignment aids, adapters, and reset tools.

Annex

EU Directives Compliance

Excerpt of the EU declaration of conformity regarding product compliance with directives.

Manufacturer Installation Checklist

A checklist for manufacturers/OEMs to ensure proper installation of the safety equipment.

List of Tables

An index of all tables presented in the document for quick reference.

List of Illustrations

An index of all figures and illustrations presented in the document for quick reference.

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