Spindles (S1)
Function Manual, 08/2005 Edition, 6FC5397-0BP10-0BA0
iii
Contents
1 Brief Description ..................................................................................................................................... 1-1
1.1 Brief Description......................................................................................................................... 1-1
2 Detailed Description................................................................................................................................ 2-1
2.1 Spindle modes ........................................................................................................................... 2-1
2.1.1 General information ................................................................................................................... 2-1
2.1.2 Spindle control mode ................................................................................................................. 2-3
2.1.3 Spindle oscillation mode ............................................................................................................ 2-7
2.1.4 Spindle positioning mode........................................................................................................... 2-7
2.1.5 Axis mode ................................................................................................................................ 2-21
2.1.6 Default setting of the spindle mode ......................................................................................... 2-25
2.2 Reference/Synchronize............................................................................................................ 2-26
2.3 Configurable gear adaptation................................................................................................... 2-30
2.3.1 Gear steps for spindles and gear step change........................................................................ 2-30
2.3.2 Intermediate gear..................................................................................................................... 2-41
2.3.3 If the gear step change is not acknowledged .......................................................................... 2-42
2.3.4 Gear step change with oscillation mode.................................................................................. 2-43
2.3.5 Gear step change at fixed position .......................................................................................... 2-50
2.4 Selectable spindles .................................................................................................................. 2-55
2.5 Programming............................................................................................................................ 2-60
2.5.1 Programming in the part program............................................................................................ 2-60
2.5.2 Programming via synchronized actions ................................................................................... 2-63
2.5.3 Programming of spindle controls via PLC with FC18 .............................................................. 2-64
2.5.4 Special spindle motions via PLC interface............................................................................... 2-64
2.5.5 Gear step change with DryRun, program testing and SERUPRO........................................... 2-72
2.5.6 Programming from external (PLC, MMC) ................................................................................ 2-75
2.6 Spindle monitoring ................................................................................................................... 2-75
2.6.1 Speed ranges........................................................................................................................... 2-75
2.6.2 Axis/spindle stationary (n < n min).....................................................................................
...... 2-77
2.6.3 Spindle in setpoint range ......................................................................................................... 2-77
2.6.4 Minimum/maximum gear step speed....................................................................................... 2-79
2.6.5 Maximum encoder frequency................................................................................................... 2-80
2.6.6 End point monitoring ................................................................................................................ 2-81
3 Supplementary Conditions...................................................................................................................... 3-1
3.1 Supplementary conditions.......................................................................................................... 3-1
4 Examples................................................................................................................................................ 4-1
4.1 Example of automatic gear step selection (M40)....................................................................... 4-1
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