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Sintratec S1 - User Manual

Sintratec S1
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Operating Manual
Sintratec S1
Laser Sintering System
=== Ende der List e für Textmar ke Titelseite ===

Table of Contents

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Summary

CE Declaration of Conformity

About this manual

Use and storage

Guidelines for proper and safe start-up, operation, and maintenance of the device.

Contact address of manufacturer

Sintratec AG contact details including address, phone, and email.

Support

Information on obtaining additional support and resources from Sintratec.

Symbols, abbreviations and presentation

Explanation of abbreviations, symbols, and presentation methods used in the manual.

Scope

Defines the scope of the device's conformity and intended use.

Other applicable documents

Lists relevant documents for the device's use, including software documentation.

Warranty and guarantee

Information regarding warranty claims, conditions, and limitations.

Safety

General information on safety

Overview of important safety aspects for personnel protection and device safety.

Compliance with the operating manual

Highlights the necessity of reading and adhering to the manual and relevant regulations.

Intended use

Specifies the authorized usage of the device according to manual and technical specifications.

Improper use of the device

Details prohibited modifications and operations, and states manufacturer's non-liability.

Presentation of hazard-related information

Explains signal-word panels (DANGER, WARNING, CAUTION, NOTICE) for hazard communication.

Safety and warning signs at the device

Identifies warning labels affixed to the device and their meanings.

Safety equipment

Describes the device's safety features like main switch, door-monitoring switch, and safety thermostat.

Conversions and unauthorised modifications

Prohibits device modifications that impair safety without manufacturer consent.

General safety information

General advice on safe working practices, including using PPE and following regulations.

Information on certain hazards and residual risks

Basic safety information on hazards like electrical energy and laser radiation.

Hazards due to electrical energy

Details risks associated with live components and safe work practices for electrical systems.

Hazards due to laser radiation

Highlights risks of severe eye/skin damage from high-energy laser beam exposure.

Hazards due to hot places

Warns of burn risks from high temperatures inside the device and hot print objects.

Hazards due to moving parts

Alerts to injury risks from moving parts inside the device during operation.

Hazards due to gases, vapours and dust

Covers risks from powder dust inhalation and toxic gases from overheating/fire.

Hazards to the environment

Addresses risks of contaminating soil/water with auxiliary materials and proper disposal.

Conduct in case of emergency

Procedure for deactivating the device in emergency situations involving risk to life or limb.

Technical data

Printing performance

Specifications related to print object dimensions, volume, and laser scanning speed.

Specifications for powder

Details on the type of powder used and recommendations for alternatives.

Specifications for computer using Sintratec Central print software

Required computer specifications for operating the Sintratec Central print software.

Nameplate

Details the information found on the device's nameplate, including model and serial number.

Product description

Structure and views

Illustrates and labels the main components of the Sintratec S1 device.

Function

Explains the laser sintering process, layer building, software control, and pre-heating system.

Installation and start-up

Safety

Safety precautions related to the high load and lifting of the device.

Interim storage

Conditions for temporary storage of the device to maintain its integrity.

Unpacking

Step-by-step guide for safely unpacking the device from its pallet.

Checking the delivery

Procedure for inspecting the device for transport damage and verifying delivery completeness.

Scope of delivery

Lists the items included with the Sintratec S1 device.

Place of installation, positioning

Guidelines for selecting a stable installation location and proper positioning of the device.

Installing the Sintratec Central print software

Instructions for downloading and installing the essential print software on a computer.

Electrical connection

Details on connecting the device to the mains power supply, including socket requirements.

Data connection

Instructions for connecting the device to the computer via USB and inserting the SD card.

Initial start-up

Steps for powering on the device and computer for the first time and initial detection.

Operation

Safety

Safety measures required during operation, including specific PPE.

Operating and auxiliary materials

Lists materials and items needed for the printing process.

Printing process

Outlines the main steps involved in the laser sintering printing process.

Switching on the device

Step-by-step guide for powering on the Sintratec S1 and starting the software.

Filling device with powder

Instructions for loading powder into the print and powder containers using the software.

Loading of 3 D model data for print object

Procedure for loading STL files for print objects and preparing them for calibration.

Setting parameters

Guidance on selecting and setting print parameters for optimal results.

Starting the printing process

Steps to initiate the printing process, including heating-up, powder laying, and sintering.

Removing the print object and performing finishing work

Procedure for safely removing the finished print object and initial cleaning steps.

Cleaning the device

Tasks to be performed after each printing process, such as emptying containers and cleaning glass.

Analysis and re-calibration

Method for re-calibrating the device to optimize print object dimensional accuracy.

Treating the residual powder

Instructions for sieving and mixing residual powder for re-use in printing.

Cleaning and servicing

Safety

General safety warnings for working on the device, including electrical and burn hazards.

Cleaning

Details on cleaning intervals, auxiliary materials, and specific cleaning procedures.

Personal protective equipment

Specifies necessary PPE for maintenance and servicing tasks, including goggles and gloves.

Cleaning intervals

Defines when specific cleaning tasks should be performed (after printing or as required).

Auxiliary materials

Lists the required tools and materials for performing cleaning tasks on the device.

Emptying the excess powder container

Step-by-step guide to safely remove and empty the excess powder container.

Emptying of collecting tray

Procedure for removing and emptying the collecting tray to maintain cleanliness.

Cleaning of glass cover of laser

Instructions for cleaning the laser's glass cover to ensure optimal laser performance.

Cleaning the working section

Procedure for cleaning the internal working area of the device, avoiding compressed air.

Cleaning the inspection glass in the door

Guidance on cleaning the inspection glass for better visibility of the working section.

Cleaning the rear section

Steps to clean the rear section of the device, including drive units and heating elements.

Maintenance

Details maintenance intervals and tasks like filter replacement and part replacements.

Maintenance intervals

Specifies intervals for routine maintenance based on operating hours or time periods.

Replacement of a platform

Instructions for replacing a worn platform, potentially due to seal wear.

Replacing a rear container wall

Procedure for replacing the rear container wall, possibly due to seal wear.

Replacement of fan filters

Step-by-step guide for removing old fan filters and installing new ones.

Faults and problems

Safety

Safety warnings applicable when diagnosing and addressing faults or problems.

Action in case of faults and problems

General procedure for handling faults, including deactivation and seeking support.

Spare parts

Ordering process

Information on how to order spare parts, emphasizing the use of original parts.

Spare parts list

Lists available spare parts for the Sintratec S1 device.

Shutdown and disposal

Safety

Safety precautions during shutdown and disposal, covering electrical and burn hazards.

Personal protective equipment

Specifies necessary PPE for shutdown and disposal procedures.

Disposal

Guidance on proper disposal of the device and its components according to regulations.

Information on disposal

Details on device components and recommendations for their recycling or disposal.

Appendix

Sintratec S1 Specifications

General IconGeneral
TechnologySelective Laser Sintering (SLS)
Layer Thickness0.1 mm
ConnectivityUSB, Ethernet
Laser TypeDiode Laser
Material CompatibilityTPU
Layer Resolution100 µm
Print Speed20 mm/h
Operating SystemWindows
Power Requirements230 V / 16 A