Table of Contents Waukesha Cherry-Burrell
®
Brand Universal 3 Pump
Page 6 95-03103 11/2018
Warranty ...........................................................................................................................................................8
Shipping Damage or Loss ...........................................................................................................................8
Warranty Claim ............................................................................................................................................8
Safety ................................................................................................................................................................9
Warnings ...................................................................................................................................................10
Care of Component Materials .......................................................................................................................11
Stainless Steel Corrosion ..........................................................................................................................11
Alloy 88 ......................................................................................................................................................11
Elastomer Seal Replacement Following Passivation ................................................................................11
Replacement Labels ......................................................................................................................................12
Introduction ....................................................................................................................................................13
Pump Receiving ........................................................................................................................................13
Intended Use .............................................................................................................................................13
Equipment Serial Number .........................................................................................................................13
Pump Shaft Location .................................................................................................................................13
Operating Parameters ...............................................................................................................................14
Certifications ..............................................................................................................................................15
Pumps for Life™ program .........................................................................................................................15
Qualification Guidelines for Operating Staff ..............................................................................................16
Installation ......................................................................................................................................................17
Important Safety Information .....................................................................................................................17
Lifting .........................................................................................................................................................17
Install Pump and Drive Unit .......................................................................................................................17
Install Connections and Piping ..................................................................................................................19
Install Check Valves ..................................................................................................................................20
Install Isolation Valves ...............................................................................................................................20
Install Pressure Gauges ............................................................................................................................20
Install Relief Valves ...................................................................................................................................21
Inlet Side Strainers and Traps ...................................................................................................................22
CIP (Clean-In-Place) Design .....................................................................................................................22
Seal Flush Connections .............................................................................................................................23
Double Mechanical Seals ....................................................................................................................23
Double O-Ring Seals ..........................................................................................................................23
Check Coupling Alignment ........................................................................................................................24
Check Angular Alignment ..........................................................................................................................24
Check Parallel Alignment ..........................................................................................................................24
Check Belt and Chain Drive Alignment .....................................................................................................25
Check Pump Rotation ................................................................................................................................25
Operation ........................................................................................................................................................26
Important Safety Information .....................................................................................................................26
Pre-Startup Checklist .................................................................................................................................26
Starting the Pump ......................................................................................................................................27
Stopping the Pump ....................................................................................................................................27
Maintenance ...................................................................................................................................................28
Important Safety Information .....................................................................................................................28
Lubrication .................................................................................................................................................29
Maintenance Inspections ...........................................................................................................................30
Annual Maintenance ..................................................................................................................................31
Maintenance Inspection Chart ...................................................................................................................32
Cleaning ....................................................................................................................................................33
Fluid Head Disassembly - Cover and Rotors ............................................................................................34
Remove Cover ....................................................................................................................................34
Remove Rotor Nuts .............................................................................................................................35
Remove Rotors ...................................................................................................................................35
Single and Double Mechanical Seal ..........................................................................................................36
Remove Product-Side Rotary and Stationary Seal .............................................................................36
Remove Pump Body ...........................................................................................................................37
Single Mechanical Seal .............................................................................................................................38