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Starlite MK5 User Manual

Starlite MK5
60 pages
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STARLITE Mk5 User Manual Version 1.2
1
Starlite Mk 5
User/ Service
Manual
Version 1.2

Table of Contents

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Starlite MK5 Specifications

General IconGeneral
BrandStarlite
ModelMK5
CategorySpotlight
LanguageEnglish

Summary

Starlite Mk 5

User/Service Manual Overview

Provides essential information for operating and servicing the Starlite Mk 5 unit.

Manual Version Information

Indicates the specific version of the User/Service Manual provided.

Company and Legal Information

Copyright and Patent Details

Details copyright ownership and patent information for the Starlite Mk 5.

Trademarks and Registered Names

Lists trademarks and registered names associated with the Starlite Mk 5.

Distributor Contact Information

Provides contact details for authorized distributors of the Starlite Mk 5.

Important Handling Notes

General Handling Precautions

Essential guidelines for safely handling the Starlite Mk 5 unit during operation and transport.

Declaration of Conformity

Standards and Directives Applied

Lists the EMC, LVD, and safety standards the Starlite Mk 5 conforms to.

Portable Appliance Testing Procedures

Details electrical safety tests required for the unit, including bonding and insulation.

Introduction and Manual Scope

Future Developments and Feedback

Information on ongoing product improvements and how to provide customer feedback.

Manual Contents and Modifications

Explains the manual's content and how unit modifications are documented.

Glossary of Terms

Starlite Mk5 Description and Features

Movement, Gobos, and Colour Systems

Details pan, tilt, focus, iris, gobos, CMY, colour wheel, and prism functionalities.

Beam Effects, Shutter, Dimmer, and Frost

Covers prism, frost, shutter, and dimmer functionalities.

Light Source, Power, and Construction

Details lamp type, power supply, cooling, mechanical design, and protocol.

Caution and Warning Symbols

General Precautions for Operation

Lists general safety precautions and warnings for operating the Starlite Mk 5.

General Cautions Before Use

Quick Reference Guide

Safety and Power Connections

Key safety and power connection checks before operating the unit.

Data Connections and Addressing

Guidance on DMX data connections and potential issues.

Default Channel Configuration

Lists the factory default DMX channel assignments and their functions.

Unpacking and Setup Procedures

Shipping Materials and Flightcases

Advice on saving shipping materials and using approved flightcases.

Electrical Connections and Grounding

Instructions for making correct electrical connections and ensuring proper grounding.

Power Requirements and Protection

Details on power supply requirements, circuit protection, and surge current.

Safety Instructions and Operation Hints

Programming and Operating Tips

Hints for programmers unfamiliar with moving head units.

Starting Up and Shutting Down

Procedures for safely starting and shutting down the Starlite Mk 5 system.

Mechanical Specifications

Dimensions and Unit Weight

Provides the physical dimensions and weight of the Starlite Mk 5 unit.

Base Fixing Points Details

Illustrates the M10 threaded fixing points on the unit base for mounting.

Rigging the Unit Safely

Safety Wires and Rigging Points

Information on using safety wires and available rigging points.

Hanging Centres and Clearances

Specifies required spacing for rigging and clearance from combustible materials.

Electrical Specifications

Unit Electrical Data

Table detailing voltage, frequency, current, and power consumption.

Replacement Lamp and Fuse Information

Specifies compatible lamp types and required fuse ratings.

Environmental Specifications

Operating Environment Parameters

Details operating temperature, humidity, altitude, and IP rating.

Control Data Protocol

DMX512 Wiring and Cabling

Information on DMX512 protocol, XLR connectors, and daisychaining.

DMX Terminator and Channel Requirements

Explains the need for DMX termination and maximum channel requirements.

Factory Set Personality

Default Channel Configuration Explained

Details the default DMX channel assignments and their corresponding unit functions.

Unit Review and Component Identification

Base Unit and Connector Panel

Overview of the base unit's internal components and external connectors.

Status Indicator Panel Functions

Explanation of the status LEDs and their indication of unit conditions.

Setting the Unit Voltage

DC Supply Voltage Selection

Instructions on how to adjust the DC supply voltage selector switch.

Lamp Ballast Voltage/Frequency Settings

Magnetic Ballast Configuration

Details settings for magnetic ballast models, including frequency taps.

Electronic Ballast Configuration

Information on voltage/frequency settings for electronic ballast models.

Yoke and Head Assembly Overview

Yoke and Tilt Sensor Description

Details the yoke assembly and location of the tilt position sensor.

Head Assembly and Fan Module Access

Overview of the head assembly and how to access the fan module.

Accessing Head Components (Current Models)

Fan Side of Head Module Access

Procedure for accessing fan module, card retainer, and other components.

Open View of Head Components (Fan Side)

Detailed Diagram of Head Components

Diagram identifying all numbered components within the head assembly.

Motherboard Access and Drive Card Access

Removing Motherboard for Access

Steps to remove the motherboard for access to drive cards.

Lamp Housing and Safety Interlock System

Lamp Housing Description and Heat

Details the lamp housing, its cooling fins, and heat generation.

Procedure to Install or Replace Lamp

Step-by-step instructions for safely replacing the unit's lamp.

Lamp Installation Procedure Steps

Setting the DMX Start Address

BCD Switches for Addressing

Explanation of the rotary switches used for setting the DMX start address.

Self Test Mode Activation and Operation

Instructions on how to activate and use the unit's self-test mode.

Setting Drive Card DIP Switches

Drive Card DIP Switch Functions

Details the function of the DIP switches on the drive cards for personality and address.

Drive Card Configuration and Addressing

Drive Card Address Information Table

Table mapping drive card positions to function names and binary/DMX addresses.

Function and DMX Address Settings

Guidance on setting function addresses and internal DMX addresses for drive cards.

Drive Card Motherboard Positions

Motherboard Layout and Drive Card Slots

Diagram showing motherboard layout, slots, and connector positions for drive cards.

Unit Base Review (Front Side)

Base PCB Components Overview

Identification of components on the front side of the base PCB.

Two Way Switch Functions and Status LEDs

Explains the function of the two-way switches and their relation to status LEDs.

Status LED Indicators Explained

Rear Base Side and Lamp PSU

Rear Base Side Components

Details transformer, rectification circuits, fuses, and DC voltage components.

Lamp PSU Side Components

Describes ignitor, PFC capacitors (magnetic) or SMPSU (electronic) on the PSU side.

Servicing and Maintenance Procedures

General Cleaning of the Unit

Instructions for performing general maintenance and cleaning of the unit's exterior.

Removing Internal Head Components

Step-by-step guide for removing head modules and internal components.

Internal Head Component Removal

Removing the CMY Module

Procedure for removing the CMY colour fading module.

Removing the Prism Module

Procedure for removing the prism module from the head assembly.

Gobo Module Removal Procedure

Cleaning Head Module Components

Cleaning Rotating Gobos

Instructions for lubricating and cleaning rotating gobo gears.

Cleaning Colour Filters and Lenses

Guidance on cleaning colour filters, triplet lens, and prism surfaces.

Cleaning the Prism Module

Procedure for cleaning the prism module and its associated blades.

Replacing Internal Parts

Rotating Gobo Replacement

Steps for removing and installing rotating gobos.

Colour Wheel Filter Replacement

Procedure for removing and replacing colour wheel dichroic filters.

Static Wheel Gobo Replacement

Starlite MK5 Adjustments and Calibration

Adjusting Decoder Card Reference Voltage

Procedure for setting the reference voltage for pan and tilt positioning.

Adjusting Pan Position Sensor (Earlier Models)

Guide to adjusting the pan position sensor on earlier models.

Pan Sensor Adjustment Procedures

To Adjust Pan Sensor (Continued)

Detailed steps for adjusting the pan sensor unit and its meshing.

Adjusting Pan Position Sensor (Current Models)

Guide to adjusting the pan position sensor on current models.

Pan Gearbox and Sensor Adjustment

Pan Sensor Adjustment (Continued)

Further steps for adjusting the pan sensor, ensuring correct backlash.

Adjusting the Pan Gearbox

Information regarding adjustments to the pan gearbox and clutch assembly.

Adjusting the Tilt Position Sensor

Tilt Sensor Adjustment Procedure

Instructions for setting the tilt to its mid position and adjusting the sensor.

Adjusting the Tilt Gearbox

Tilt Gearbox Backlash Adjustment

Procedure for adjusting tilt gearbox backlash to regain optimum performance.

Adjusting Pan/Tilt Drive Card Settings

Drive Card Gain and Torque Adjustment

Steps for setting drive card gain and torque pots for stable operation.

Fault-Finding and Repair Guide

Introduction to Troubleshooting

Overview of common problems and how to approach diagnosis and repair.

Technical Support Contact Information

Provides contact methods for obtaining technical support from Starlite.

Troubleshooting Common Problems

Lists common issues with possible causes and recommended remedies.

Troubleshooting Specific Issues

Unit Response and Pan/Tilt Issues

Addresses problems like dimming, non-responsiveness, and incorrect movement.

Head Function and Gobo/Colour Issues

Troubleshooting for head functions, gobos, colour wheels, and iris.

Tools and Test Equipment Required

List of Required Tools

Specifies the essential tools needed for maintenance and repair.

Test Meter Specifications

Details the requirements for a multimeter used for testing.

Spares and Optional Extras List

Sample DMX Addresses and Configuration

Warranty Information and Terms

Warranty Coverage and Purchaser Responsibilities

Details the warranty period, coverage, and responsibilities for claims.

Notes, Comments, and Problems Submission

Feedback Submission Form

Form for users to submit notes, comments, or problems for product improvement.