EasyManua.ls Logo

Still EK-X User Manual

Still EK-X
120 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Original instructions
High level order picker
EK-X
2131 2133
5213 804 2501 EN - 01/2016

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Still EK-X and is the answer not in the manual?

Still EK-X Specifications

General IconGeneral
BrandStill
ModelEK-X
CategoryForklifts
LanguageEnglish

Summary

Foreword

General Information

General information about the truck and adherence to regulations.

EC Declaration of Conformity

Declaration that the industrial truck conforms to EU directives.

Safety Instructions

Explanations of safety terms like DANGER, WARNING, CAUTION, and NOTE.

Standard and Optional Equipment

Describes specified use and maintenance for standard and optional equipment.

Truck Identification and Factory Nameplate

Details on the nameplate and its contents for truck identification.

Product Support Documentation

Lists included documentation such as spare parts lists and manuals.

Accessories Accompanying the Product

Information on accessories supplied with the truck.

Safe-keeping and Passing On

Guidelines for safely storing and transferring the manual and truck.

Copyright and Proprietary Rights

Statement on reproduction, translation, and transmission of the manual.

Operator Form of Address

Notes on operator usage and ergonomic considerations.

Safety

General Safety Information

Essential safety guidelines for truck operation and general awareness.

Non-ionising Radiation

Limit values for electromagnetic radiation emitted by the truck.

Vibrations

Information on vibration measurements and their impact on the operator.

Special Safety Advice for Engaging Loads

Precautions for safely picking up, transporting, and securing loads.

Safe Handling of Operating Media

Guidelines for handling hydraulic oil, battery acid, and personal protective gear.

Risk Assessment

Requirement for operating companies to conduct risk assessments.

Regular Testing

Mandatory annual checks by a specialist and legal requirements.

Residual Dangers

Awareness of inherent dangers despite safety regulations.

Residual Hazards with Commissioner Trucks

Specific residual hazards related to commissioner truck designs.

Application Area

Specifies suitable operating environments and restrictions for the truck.

Intended Use

Defines the primary purpose and prohibited uses of the industrial truck.

Narrow Aisle Vehicles

Operating precautions for trucks in narrow aisles.

Original Parts

Importance of using original parts and impact on warranty.

Directives and Guidelines

Adherence to national directives and guidelines for truck usage.

Driver's Licence

Requirement for a driver's licence and training.

Alterations to Industrial Trucks

Rules and requirements for making alterations to industrial trucks.

Personal Protective Equipment

Requirements and recommendations for personal protective equipment.

Overview

View of the Truck

Diagram and labels identifying key components of the truck.

Labelling on Standard Trucks

Explanation of standard labels and pictograms on the truck.

Labelling on Special Equipment

Explanation of labels and pictograms for special equipment versions.

Truck Description

General description of the order picker and its variants.

Operator's Console

Identification and function of controls on the operator's console.

Display Unit

Description of the display unit, indicators, and input options.

Indicators and Information

Explanation of information (Info) and error codes displayed on the unit.

View into the Control Compartment

Diagram showing the components within the control compartment.

Safety Equipment

Details on emergency switch, barrier, horn, and two-hand controls.

Operation

General Commissioning

Procedures for initial assembly, checking connections, and torque settings.

Wheel Screws

Instructions for tightening wheel screws after initial commissioning.

Support Screws

Guidance on adjusting support screws for stability by authorized personnel.

Drive Battery

Information on battery types, dimensions, and weight requirements.

Commissioning the Battery

Steps for correctly commissioning the battery before first use.

Replacing the Battery

Procedures for opening the battery compartment and replacing the battery.

Battery Lock

Details on battery lock monitoring and operation for different chassis types.

Daily Commissioning

Checklist before starting work, including general, brake, and steering checks.

Access to the Driver's Compartment

Safety warnings and procedures related to barriers and climbing.

Operating Devices

Description of brake system, steering system, and control switches.

Switching on the Control System

Steps to power on the truck, including barrier and key switch operations.

Driving

Types of guidance, driving freely, mechanical, and inductive guidance.

Driving Without Guidance

Initial driving exercises and foot switch operation.

Drive Switch

Operation of the drive lever for direction, speed, and braking.

Handhold Sensor

Function of the handhold sensor for drive enable status.

Steering

How to control steering using the knob or wheel for precise movement.

Driving with Automatic Guidance

Operation of mechanical and inductive guidance systems.

Load Pick-up

Procedures for picking up and setting down loads safely.

Picking Up a Load

Steps for driving towards and inserting forks into loading equipment.

Setting Down Loads

Guidelines for carefully approaching and placing loads on supporting surfaces.

Diagram of Permissible Loads

Information on load capacity restrictions and diagrams.

Load Pick-up Without Guidance

Picking up loads without automated guidance, emphasizing safety.

Auxiliary Lift

Operation of the auxiliary lift for raising and lowering.

Auxiliary Lift, Load-Side Operation

Using the auxiliary lift from the load-side operating panel.

Load Pick-up with Automatic Guidance

Picking up loads using automatic guidance systems.

Parking and Decommissioning

Procedures for parking the truck and environmental considerations for decommissioning.

Emergency Operation

Procedures for emergency lowering, abseil systems, and restarting.

Emergency Lowering Valve

Using the hand-operated valve to lower the driver's cab in an emergency.

Emergency Lowering of the Driver's Cab

Procedure for lowering the cab by a second person in an emergency.

Emergency Abseil System

Instructions for using the emergency abseil system for exiting the cab.

Restarting After Emergency Lowering

Steps to take before restarting the truck after an emergency lowering.

Maintenance

Securing the Load Support

Safety precautions for working on the hydraulic system and load support.

Removing the Hood

Procedure for removing the hood to access the control compartment.

Fuses

List of primary and control current fuses with their ratings.

General Maintenance Information

Precautions for safe work and importance of regular maintenance.

Service Frequencies and Times

Information on maintenance intervals and conditions that may require reduction.

Maintenance Schedule

Detailed schedule for drive unit, steering, brake system, and undercarriage checks.

Battery Check

Instructions for checking battery condition, electrolyte, and terminals.

Lubricants

Specifications for hydraulic oil, gearbox oil, and grease types.

Lubrication Schedule

Schedule for lubricating steering gears, lift chains, and moving parts.

Technical Data

Technical Data

Information on truck-specific technical data and sound level.

Special Equipment

Inductive Guidance (IZF)

System description and procedure for entering and driving with inductive guidance.

Personal Protection System (MPSE)

How MPSE protects people by detecting them in the truck's braking area.

Interface X99

Description of the interface for the truck control unit and personal protection system.

Two-Person Cab

Features and operation for a cab that accommodates two operators.

Working Platforms

Regulations and safety considerations for using working platforms.

Trucks for Use in Cold Storage

Special equipment and operational instructions for cold storage environments.

Load-Side Operating Panel

Information on an optional second operating panel on the load side.

Battery on Roller Tracks

Description and monitoring of batteries installed on roller tracks.

Acoustic Warning Signal

Optional acoustic warning system for safety, signalling direction or speed.

Tilt Barrier

Description and function of the tilt barrier for facilitating order picking.

Leaning Cushion

Description and adjustment of the leaning cushion for ergonomic positioning.

Height-Adjustable Operating Panel

Electrically adjustable operating panel for optimal operator ergonomics.

End of Aisle Automatic Braking

System to initiate automatic braking at aisle ends to prevent unintentional driving.

Related product manuals