Suzuki DL650K5 - Periodic Maintenance

2
6
PERIODIC MAINTENANCE 2-1
CONTENTS
PERIODIC MAINTENANCE
PERIODIC MAINTENANCE SCHEDULE .....................................................2- 2
PERIODIC MAINTENANCE CHART .....................................................2- 2
LUBRICATION POINTS .........................................................................2- 4
MAINTENANCE AND TUNE-UP PROCEDURES ........................................2- 5
AIR CLEANER .......................................................................................2- 5
SPARK PLUG ........................................................................................2- 6
VALVE CLEARANCE ............................................................................2- 8
FUEL LINE .............................................................................................2-13
ENGINE OIL AND OIL FILTER ..............................................................2-13
ENGINE IDLE SPEED ............................................................................2-15
THROTTLE CABLE PLAY .....................................................................2-15
THROTTLE VALVE SYNCHRONIZATION ............................................2-16
EVAPORATIVE EMISSION CONTROL SYSTEM (E-33 ONLY) ...........2-16
PAIR (AIR SUPPLY) SYSTEM ...............................................................2-16
CLUTCH .................................................................................................2-17
COOLING SYSTEM ...............................................................................2-18
DRIVE CHAIN .........................................................................................2-20
BRAKE ...................................................................................................2-22
TIRE ........................................................................................................2-26
STEERING ..............................................................................................2-26
FRONT FORK ........................................................................................2-27
REAR SUSPENSION .............................................................................2-27
EXHAUST PIPE BOLT ...........................................................................2-27
CHASSIS BOLT AND NUT ....................................................................2-28
COMPRESSION PRESSURE CHECK .........................................................2-30
COMPRESSION TEST PROCEDURE ...................................................2-30
OIL PRESSURE CHECK ..............................................................................2-31
PartShark.com
877-999-5686