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Suzuki DL650K5 - Cooling Fan Thermo-Switch; Removal; Inspection; Installation

Suzuki DL650K5
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COOLING AND LUBRICATION SYSTEM 6-9
COOLING FAN THERMO-SWITCH
REMOVAL
Remove the cowling. (#7-5)
Drain the engine coolant. (#2-18)
Disconnect the cooling fan thermo-switch lead wire coupler
1.
Remove the cooling fan thermo-switch
2.
INSPECTION
Check the thermo-switch closing or opening temperatures by
testing it at the bench as shown in the figure. Connect the
thermo-switch
1 to a circuit tester and place it in the OIL con-
tained in a pan, which is placed on a stove.
Heat the oil to raise its temperature slowly and read the col-
umn thermometer
2 when the switch closes or opens.
& 09900-25008: Multi circuit tester set
' Tester knob indication: Continuity test (()
% Cooling fan thermo-switch operating temperature
Standard (OFFON): Approx. 98 °C (208 °F)
(ONOFF): Approx. 92 °C (198 °F)
!
INSTALLATION
Install a new O-ring
1 and apply engine coolant to the O-ring.
Tighten the cooling fan thermo-switch to the specified torque.
$ Cooling fan thermo-switch: 17 N·m (1.7 kgf-m, 12.5 lb-ft)
Pour engine coolant. (#2-18)
Bleed air from the cooling circuit. (#2-19)
Install the cowling. (#7-8)
* Take special care when handling the thermo-switch.
It may cause damage if it gets a sharp impact.
* Do not contact the cooling fan thermo-switch
1 and
the column thermometer
2 with a pan.
]
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