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Suzuki DL650K5 - Starter System and Side-Stand;Ignition Interlock System; Trouble Shooting

Suzuki DL650K5
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8-12 ELECTRICAL SYSTEM
STARTER SYSTEM AND SIDE-STAND/IGNITION INTERLOCK
SYSTEM
1 Starter motor
2 Starter relay
3 Clutch switch
4 Starter button
5 Engine stop switch
6 Turn signal/side-stand relay
7 Ignition switch
8 Fuse
9 Side-stand switch
0 Gear position switch
A Battery
A To ECM and ignition coil.
TROUBLE SHOOTING
Make sure that the fuses are not blown and the battery is fully-charged before diagnosing.
Starter motor will not run.
Step1
1) Grasp the clutch lever, turn on the ignition switch with the engine stop switch in the “RUN” position and
side-stand switch in the “ON” position.
2) Listen for a click from the starter relay when the starter button is pushed.
Is a click sound heard?
Step2
1) Check if the starter motor runs when its terminal is connected to the
+ battery terminal (Do not use a thin
wire because a large amount of current flows.)
Does the starter motor run?
B/Y
O/W
Y/G
B/W
O/B
G
B/R
(30 A)
(10 A)
Bl
O
O/Y
YES Go to Step2.
NO Go to Step3.
YES
Faulty starter relay.
Loose or disconnected starter motor lead wire.
Loose or disconnected between starter relay and
+ battery terminal.
NO Faulty starter motor.
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