Suzuki DL650K5 - Engine

ENGINE 3-1
ENGINE
CONTENTS
3
ENGINE COMPONENTS REMOVABLE WITH THE ENGINE IN PLACE....3- 2
ENGINE REMOVAL AND INSTALLATION...................................................3- 3
ENGINE REMOVAL ................................................................................3- 3
ENGINE INSTALLATION........................................................................3-11
ENGINE DISASSEMBLY...............................................................................3-19
ENGINE TOP SIDE .................................................................................3-19
ENGINE BOTTOM SIDE .........................................................................3-26
ENGINE COMPONENTS INSPECTION AND SERVICING ..........................3-36
CYLINDER HEAD COVER......................................................................3-36
CAMSHAFT/CAMSHAFT JOURNAL .....................................................3-37
CYLINDER HEAD ...................................................................................3-40
CYLINDER...............................................................................................3-50
PISTON AND PISTON RING ..................................................................3-51
CONROD AND CRANKSHAFT ..............................................................3-53
CRANKCASE..........................................................................................3-57
CRANKSHAFT JOURNAL BEARING....................................................3-61
CRANKCASE BEARING AND OIL SEAL..............................................3-66
CLUTCH ..................................................................................................3-69
PRIMARY DRIVEN GEAR ASSEMBLY .................................................3-70
GEARSHIFT SHAFT/GEARSHIFT ARM ................................................3-71
TRANSMISSION .....................................................................................3-72
STARTER CLUTCH ................................................................................3-79
GENERATOR AND SIGNAL GENERATOR...........................................3-80
OIL PUMP................................................................................................3-81
CLUTCH RELEASE ................................................................................3-81
ENGINE REASSEMBLY................................................................................3-82
ENGINE BOTTOM SIDE .........................................................................3-82
ENGINE TOP SIDE .................................................................................3-94
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