Suzuki DL650K5 - Master Cylinder Removal and Disassembly

CHASSIS 7-75
• Tighten the brake caliper sliding pin

3 to the specified torque.
! Brake caliper sliding pin: 27 N·m (2.7 kgf-m, 19.5 lb-ft)
• Apply SUZUKI SILICONE GREASE to the brake caliper slid-
ing pin.
- 99000-25100: SUZUKI SILICONE GREASE
• Install the caliper to the caliper bracket

4.
• Set the boot onto the brake caliper sliding pin

5 securely.
• Install the brake pad. ("7-69)
• Tighten the brake hose union bolt

6 with the brake hose
union pipe seated in the cutout on the caliper.
(Rear brake hose routing: "9-27)
! Brake hose union bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
#
MASTER CYLINDER REMOVAL AND DISAS-
SEMBLY
• Drain the brake fluid. ("7-71)
• Remove the brake fluid reservoir tank mounting bolt

1.
* The seal washers should be replaced with the new
ones to prevent fluid leakage.
* Bleed air from the system after reassembling the cal-
iper. ("2-25)
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