Suzuki DL650K5 - Servicing Information

SERVICING INFORMATION 9-1
9
SERVICING INFORMATION
CONTENTS
TROUBLESHOOTING...................................................................................9- 2
MALFUNCTION CODE AND DEFECTIVE CONDITION........................9- 2
ENGINE ...................................................................................................9- 4
RADIATOR (COOLING SYSTEM)..........................................................9-10
CHASSIS.................................................................................................9-11
BRAKES..................................................................................................9-12
ELECTRICAL ..........................................................................................9-13
BATTERY................................................................................................9-15
WIRE HARNESS, CABLE AND HOSE ROUTING........................................9-16
WIRE HARNESS ROUTING ...................................................................9-16
HEATED OXYGEN SENSOR (HO2S) WIRE ROUTING
(FOR E-02, 19) ........................................................................................9-18
ENGINE ELECTRICAL PARTS SET-UP................................................9-19
SPEED SENSOR LEAD WIRE ROUTING..............................................9-20
THROTTLE CABLE ROUTING...............................................................9-21
CLUTCH CABLE ROUTING ...................................................................9-22
THROTTLE BODY INSTALLATION/HOSE ROUTING ..........................9-23
COOLING SYSTEM HOSE ROUTING....................................................9-24
FRONT BRAKE HOSE ROUTING..........................................................9-26
REAR BRAKE HOSE ROUTING ............................................................9-27
FUEL TANK DRAIN HOSE ROUTING ...................................................9-28
FUEL TANK INSTALLATION .................................................................9-29
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING...................................9-30
SEAT LOCK CABLE ROUTING .............................................................9-31
HEAD LAMP SET-UP .............................................................................9-31
ABSORBER HOSE ROUTING................................................................9-32
BATTERY CUSHION INSTALLATION...................................................9-32
SIDE-STAND SET-UP.............................................................................9-33
BRAKE PEDAL/FOOTREST SET-UP ....................................................9-33
ENGINE CAP INSTALLATION ...............................................................9-34
FOOTREST SET-UP ...............................................................................9-35
HANDLEBAR BALANCER INSTALLATION..........................................9-35
SPECIAL TOOLS....................................................................................9-36
TIGHTENING TORQUE.................................................................................9-40
ENGINE ...................................................................................................9-40
FI SYSTEM PARTS.................................................................................9-41
CHASSIS.................................................................................................9-42
TIGHTENING TORQUE CHART.............................................................9-43
SERVICE DATA.............................................................................................9-44
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