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Suzuki VL800 - Page 128

Suzuki VL800
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SHAFT DRIVE 4-17
Shims 1 specifications
Part No Shim thickness
27326 34201 1.05 mm (0.041 in)
27326-34211 1.10 mm (0.043 in)
27326 34221 1.20 mm (0.047 in)
27326-34231 1.25 mm (0.049 in)
27326-34241 1.35 mm (0.053 in)
27326-34201
-140
1.40 mm (0.055 in)
27326-34201
-145
1.45 mm (0.057 in)
27326-34201
-150
1.50 mm (0.059 in)
The shims 1 are available as a set
{27326-34810 (1.40 – 1.50), 27326-
34820 (1.05 – 1.35)}.
Shims 2 specifications
Part No. Shim thickness
27327-34200 0.35 mm (0.014 in)
27327-34210 0.40 mm (0.016 in)
27327-34220 0.50 mm (0.020 in)
27327-34230 0.60 mm (0.024 in)
The shims 1 are available as a set
(27327-34810).
If the backlash is not within the specification, adjust the shim thick-
ness as follows:
Remove shims from final gear bearing case and final gear case,
and measure total thickness.
In order not to change the clearance between final driven bevel
gear and bearing, the total thickness of the shims installed af-
ter a change is made must equal the original total thickness of
shims.
If backlash is too large:
a) Install a thinner shim pack 1 between final driven bevel
gear and final gear case.
b) Increase thickness of shims 2 between final driven bevel
gear bearing and bearing case by an amount equal to
decrease above.
If backlash is too small:
a) Install a thicker shim pack 1 between final driven bevel
gear and final gear case.
b) Decrease thickness of shims 2 between final driven gear
bearing and bearing case by an amount equal to increase
above.
EXAMPLE:
Final gear to case shims 1; 1.45 mm + 1.40 mm = 2.85 mm
Final gear bearing to bearing case shims 2,
0.35 mm + 0 60 mm = 0.95 mm
Original total measurement = 3.80 mm
Backlash too large:
Final gear to case shims 1; 1.35 mm + 1.45 mm = 2.80 mm
Final gear bearing to bearing case shims 2,
0. 0 mm + 0.40 mm = 1.00 mm
Total thickness = 3.80 mm
Backlash too small:
Final gear to case shims 1 1 50 mm + 1.40 mm = 2.90 mm
Final gear bearing to bearing case shims 2;
0.50 mm + 0.40 mm = 0.90 mm
Total thickness = 3.80 mm

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