4-16 SHAFT DRIVE
• Adjust the dial gauge so that it touches the backlash measur-
ing tool arm at the mark; hold the final driven bevel gear se-
curely, and turn the final drive bevel gear coupling slightly in
each direction, reading the total backlash on the dial gauge.
% Final bevel gear backlash
Standard: 0.03 – 0.64 mm (0.001 – 0.025 in)
FINAL GEAR SHIMS ADJUSTMENT
FINAL GEAR BEARING CASE SHIM CLEARANCE
• Install the final driven gear, shims (1 and 2) and final gear
bearing case to the final gear case.
• Tighten the final gear case bolts to the specified torque.
! Final gear case bolt: 23 N
.
m (2.3 kgf
.
m, 16.5 lb-ft)
NOTE:
It is not necessary to apply SUZUKI BOND “1207B” to the match-
ing surface at this stage.
• Measure the clearance between the shims and bearing. If it is
not within the specification, the shims must be changed.
Standard
% Final gear case shim clearance
Standard: 1.00 mm (0.039 in)
Shims 2 specifications
Part No. Shim thickness
27327-34200 0.35 mm (0.014 in)
27327-34210 0.40 mm (0.016 in)
27327-34220 0.50 mm (0.020 in)
27327-34230 0.60 mm (0.024 in)
NOTE:
The shims
2
are available as a set (273 7-34810).
BACKLASH
After assembling the final gear case, measure the final bevel gear
backlash as follows.
• Install the backlash measuring tool on the drive bevel gear cou-
pling, and set-up a dial gauge as shown in photo.
# 09924-34510: Backlash measuring tool (27 – 50 mm)
09900-20606 : Dial gauge (1/100 mm, 10 mm)
09900-20701 : Magnetic stand
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