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Forma
Technogym Forma User Manual
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S
ERVICE
&
MAINTENANCE MANUAL
R
EV
. 3.0
2
Table of Contents
Default Chapter
5
Table of Contents
5
1 General Notices
9
Introduction
9
Recommendations
9
General Rules for Repair Procedures
10
2 Technical Characteristics
11
Mechanical Characteristics
11
Electrical Characteristics
11
Ambient Specifications
11
Conformity to Regulations
11
Wiring Diagram
12
Version Currently in Production
12
Connectors
13
Wiring
14
Previous Model
20
FORMA: Service & Maintenance Manual - Rev
22
3 Principles of Operation
23
Block Diagram
23
Cardio Transmitter
23
Cardio Receiver
23
Display
24
Driver Board
24
Inverter
25
Belt Motor
25
Up-Down Motor
25
Power Supply
25
Voltage Selector Switch
26
Transformer
26
Safety Switch
26
Fan
26
Fan Interface Board
26
Tread-Belt Motor Drive
27
Mechanics
27
Controls
27
The Signals Involved
28
Up-Down Motor Drive
30
Mechanics
30
Controls
30
The Signals Involved
31
Fan Drive
33
Mechanics
33
Controls
33
The Signal Involved
34
4 Accessories
37
Connecting to the Tgs
37
5 Installation Instructions
39
Specifications and Requirements
39
Installation
39
First Power-On
39
6 Troubleshooting
41
The Display Does Not Illuminate
42
The Display Shows "Safety Switch
46
He Display Shows "E 3
47
The Inverter Display Shows E06 or E07
51
The Inverter Display Shows E08, E10, E11 or E22
52
The Inverter Display Shows E09
53
The Inverter Display Shows E12
55
The Inverter Display Shows E14
57
The Inverter Display Shows E15
58
The Inverter Display Shows E21
60
The Inverter Display Does Not Show any Error
61
The Belt Motor Is Jerking
63
The Belt Motor Starts with Delay
64
The Displayed Speed Is Incorrect
65
The Display Shows "E5
68
The Up-Down Moves in Only One Direction
72
The Displayed Elevation Is Incorrect
74
The Fan Is Not Working
76
There Is no Heart Rate Signal
79
The Heart Rate Signal Is Incorrect
80
7 Disassembly of Components
83
Disassembling the Display
83
Disassembling the Eprom
84
Disassembling the Display Boards
85
Disassembling the Keyboard
86
Disassembling the Cardio Receiver
87
Disassembling the Safety Switch
88
Disassembling the Motor Guard
89
Disassembling the Rear Roller
90
Disassembling the Motor Roller and Drive- Belt
92
Disassembling the Tread Belt and Running Track
94
Disassembling the Shock Absorbers
96
Disassembling the Footrest Guide
97
Disassembling the Side Guards
98
Disassembling the Motor Guard Grille
99
Disassembling the Tread-Belt Motor
100
Disassembling the Electronic Circuit Boards
101
Smontaggio Scheda Interfaccia Ventola
103
Disassembling the Inverter
104
Disassembling the Column and Rubber Guard
105
Disassembling the Up-Down Motor
106
Disassembling the Up-Down Frame
107
Disassembling the Handlebars
108
8 Adjustments
109
Tensioning a New Tread Belt
109
Tensioning a Used Tread-Belt
110
Centering the Tread Belt
111
Aligning the Tread Belt Motor Drive Belt
112
Tensioning the Tread-Belt Motor Drive Belt
113
Calibrating the Tread-Belt Speed
114
Adjusting the Up-Down Motor Current Limiter
115
9 Machine Configuration
117
Language Configuration
117
Viewing the Working Parameters
118
Hours of Machine Operation
118
Hours of Tread-Belt Motor Operation
118
Minutes of Up-Down Motor Operation
118
Distance Covered
118
Modifying the Working Parameters
119
Hours of Machine Operation
119
Distance Covered
119
Up-Down Test
120
Programming the Hitachi Sj100 Inverter
121
Monitor Function Parameters
122
10 Scheduled Maintenance
125
External Cleaning Operations
125
Setting up the Operation
125
Cleaning Operations
125
Operazione DI Lubrificazione del Nastro E Pianale DI Corsa Per Forma
125
Routine Maintenance Operations
127
Internal Cleaning Operations
127
Checking the State of Wear
127
Checking the Tension and Centering of the Tread-Belt
127
Checking the "Safety Switch
127
Special Maintenance Operations
128
Carrying out the Routine Maintenance Procedure
128
Checking the Working Conditions
128
Checking the Wiring and Connections
128
Checking the Display
128
Checking the Wear and Lubrication of the Tread-Belt and Running Track
128
Checking the Wear of the Motor Roller
129
Checking the Wear of the Rear Roller
129
Checking the Shock Absorbers
129
Checking the Wear of the Rubber Handlebar Cover
129
Checking the Tread-Belt Motor Drive-Belt
129
Checking the Speed Calibration
129
Checking the Operation of the Cardio Receiver
129
11 Appendix
131
Technical Notes on Cardio Receivers
131
Type of ASIC
132
Presence of Electromagnetic Fields
132
Reducing Receiver Sensitivity
133
Mechanical Vibrations
134
Position of the Receiver
134
Routing of Cables
135
Hitachi Sj100 Inverter Error Codes
136
Procedure for Clearing the Error Memory on Hitachi Sj100 Inverter
138
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Technogym Forma Specifications
General
Incline Range
0 - 12%
Max User Weight
130 kg
Heart Rate Monitoring
Telemetry
Display
LCD
Connectivity
Bluetooth
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