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CROSS FORMA
Technogym CROSS FORMA User Manual
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S
ERVICE
&
MAINTENANCE MANUAL
R
EV
.
2.1
2
Table of Contents
Default Chapter
5
Table of Contents
5
1 General Notices
9
Introduction
9
Recommendations
9
General Rules for Repair Procedures
10
2 Technical Characteristics
11
Characteristics
11
Mechanical Characteristics
11
Electrical Characteristics
11
CROSS FORMA: Service & Maintenance Manual - Rev
11
Ambient Specifications
12
Conformity to Regulations
12
Product Codes
13
Wiring Diagram
14
Cables
15
3 Principles of Operation
19
Block Diagram
19
Display Board
20
Csafe Board
20
TGS Board
20
Cardio Receiver
21
Brake Board
21
Brake
22
Speed Sensor
22
Power Entry Module
23
Brake Control
24
The Mechanics
24
Control
24
The Signals Involved
26
4 Accessories
29
Cardio Theater Connection
29
Pc Link for Programming
29
Programming Plug for Csafe Board
30
5 Installation Instructions
31
Specifications and Requirements
31
Installation
32
First Power-On
33
6 Troubleshooting
35
Service Troubleshooting Menu
36
Automatic Test
36
I2C Devices Test
37
LED Test
37
Serial Ports Test
37
Manual Test
37
Man. Keyboard Test
37
The Display Fails to Illuminate
38
The Equipment Is Blocked" Message on the Display
41
Error Detected by Brake Board
42
There Is no Resistance
45
The Resistance Is Incorrect
46
The Speed Signal Is Incorrect
48
The Machine Does Not Read the Tgs
50
There Is no Heart Rate Signal
52
The Telemetric Hr Signal Is Incorrect
54
7 Disassembly of Components
59
Disassembling the Display
59
Disassembling the Circuit Boards on the Display
61
Disassembling the Keyboard
62
Disassembling the Cardio Receiver
63
Disassembling the Tidy Rack
65
Disassembling the Guards
66
Disassembling the Levers
70
Disassembling the Crank Belt
73
Disassembling the Brake Board
75
Disassembling the Belt
76
Disassembling the Pedals
77
Disassembling the Primary Shaft
78
Disassembling the Secondary Shaft
79
Disassembling the Brake Winding
80
Disassembling the Speed Sensor
81
Disassembling the Front Platform
82
Disassembling the Rear Platform
83
8 Adjustments
85
Belt Tension
85
Speed Sensor Position
86
Brake Assembly
87
Crank Belt Tension
88
Phase of the Crank & of the Cam
89
9 Machine Configuration
91
User Menu Configuration
91
Language
91
Units of Measurement
92
Maximum Exercise Time
92
PAUSE TIME XXX
92
Enable TGS
93
Enable Keyboard
93
Modifiable Target Frequencies
93
Enable Custom Messages
94
Resetting Parameters to Default Values
94
Format P&P Key
94
Reset Wellness Key
94
Service Menu Configuration
95
Low Kit Parameter
95
Read from Low Kit
96
Write to Low Kit
96
Default Setting
96
Table of Configuration Parameters
97
Operating Data
97
Read from Low Kit
98
Write to Low Kit
98
Machine Usage Data
98
Errors Log
98
Read from Low Kit
99
Reset Errors
99
Com.fault X
99
View Errors
100
Standard Settings
100
Low Kit Menu
100
Low Kit Version
101
Low Kit Fault Code
101
High Kit Version
101
BOOT Version
101
10 Scheduled Maintenance
103
Daily Maintenance Operations
103
Setting up the Operation
103
External Cleaning Operations
103
Monthly Maintenance Operations
104
Checking the Operation of the Cardiotester Receiver
104
Twice-Yearly Maintenance Operations
105
Carrying out the Monthly Maintenance Procedure
105
Setting up the Operation
105
Cleaning Operations
105
Checking the Working Conditions
105
Checking the Wear of Rubber Parts
105
Checking the Belt
105
Checking the Display
105
Checking the Wiring and Connections
105
11 Appendix
107
Updating the Sw
107
Required Tools
108
4
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Technogym CROSS FORMA Specifications
General
Resistance Levels
16
Type
Elliptical
Programs
12
Connectivity
Bluetooth, USB
Display
LED
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