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Thomas 85 - Page 138

Thomas 85
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4-24
4
1 Raise the boom arms, engage the boom supports and
shut off the engine.
2 Remove the seat and the battery access panel.
3 With the restraint bar in the raised position, remove
cotter pin and washer that hold cable eyelet in place.
Loosen the cable bulkhead jam nuts, slide the cable back
to release through the keyhole slot, then remove eyelet
from restraint bar. (fig. C5620)
4 Loosen bolt holding cable eyelet to brake shaft assy
and unhook the cable tension spring. Remove bolt, nylon
bushing and washers from the shaft assembly. Loosen
cable bulkhead jam nuts and remove cable from loader.
5 Install the new cable, starting at the restraint bar, hook
the cable eyelet onto the restraint bar, then slide the cable
into position in the keyhole slot. Ensure cable alignment
is correct by lowering and raising restraint bar. Tighten
the cable bulkhead nuts. There should be at least 1/4” of
cable exposed when the restraint bar is up. (fig. C5631)
.
PARKING BRAKE 4.6
Cable Replacement &
Adjustment
C5620
Keyhole slot
Cotter pin & washer
Jam nut
C5631
C5632
C5633
Restraint bar
ROPS
Eyelet position
when restraint
bar is raised
Cable from ROPS
Jam nuts
Shaft arm
6 Insert cable into the frame mounting bracket and
connect it to the brake pull off shaft (without spring).
Adjust the cable until it is taught with the restraint bar
up.Ensure the cable is well aligned and that the eyelets
swivel freely. Connect the cable tension spring.(fig.
C5632, C5633)
7 Cycle the restraint bar up and down several times
and observe that the system functions smoothly.
8 Install the battery access panel and the seat

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