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Trane CenTraVac CDHH - Appendix D: CenTraVac Chiller Annual Inspection List

Trane CenTraVac CDHH
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120
CDHH-SVX003C-EN
Appendix D: CenTraVac™ Chiller Annual Inspection List
Follow the annual maintenance instructions provided in the
text of this manual, including but not limited to:
1. Compressor/Motor
Motor continuity.
Motor meg test.
Check motor terminals.
Inspect motor terminal board.
Check inlet guide vanes (IGV) for abnormalities.
2. Starter or Adaptive Frequency™ Drive
Inspect starter contacts.
Check all connections per manufacturer
specifications.
Follow all manufacturer recommendations for
starter or Adaptive Frequency™ Drive (AFD)
maintenance.
Inspect/clean/service the AFD cooling system
(water- or air-cooled AFD).
Record all applicable starter or starter component
settings.
3. Oil System
Annual oil analysis (follow recommendations).
Clean and lubricate oil system as required.
Electrical inspection.
Pump motor continuity check.
Run oil pump and check differential oil pressure.
4. Condenser
Inspect for fouling and scaling in tubes.
Check operation of condenser water flow sensing
device.
Factory recommendation to eddy current test tubes
every three years.
5. Evaporator
Inspect for fouling and scaling in tubes.
Check operation of evaporator water flow sensing
device.
Factory recommendation to eddy current test tubes
every three years.
6. Control Circuits
Verify control parameters.
Test appropriate sensors for accuracy.
Ensure sensors are properly seated in wells with
thermopaste installed.
Check evaporator leaving water temperature low
temperature cutout setpoint.
Condenser high pressure switch check-out.
Check adjustment and operation of the inlet guide
vane actuator.
7. Leak Test Chiller
Check purge times and unit performance logs. If
warranted, pressure leak test.
Review oil analysis. If required, submit refrigerant
sample for analysis.
Inspect unit for any signs of refrigerant or oil
leakage.
Check unit for any loose screws on flange, volutes,
or casing.
8. Purge Unit
Review the purge the purge sections of this manual
and follow maintenance and/or inspection items
identified.
Review purge pump-out data.
Review overall operation of purge and service as
necessary.
9. Exterior
Inlet guide vane linkage.
Clean and touch-up painted surfaces as needed.
Repair deteriorated, torn, or missing insulation.
10. Optional Accessories
If applicable, lubricate factory-installed gantries.
After the first month of operation, inspect Heresite®
or Belzona® coated waterboxes; thereafter, inspect
as needed.
Inspect anodes.
Inspect and lubricate hinged waterboxes.
With water flow sensing option, bleed tubing from
waterboxes to transformers.

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