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100 X
Vacon 100 X Installation, Technical And Maintenance Manual
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1
vacon • 8
Safety
Local contacts: http://drives.danfos
s.com/danfoss-drives/local-contacts/
Figure 1. Earth
connection
s and metal
aglet
in MM4
.
Figure 2. Earth
connection
s and metal
aglet
in MM5
.
Eart
h
conne
cti
on
Metal
aglet
Earth
connecti
on
Earth
c
o
nnec
tion
Ear
th
co
nnect
io
ns
Meta
l agl
et
Ear
th
co
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9
11
Table of Contents
Default Chapter
3
Table of Contents
3
1 Safety
6
Signs
6
Units
6
Danger
7
Warnings
7
Grounding and Earth Fault Protection
9
Insulation System
12
Compatibility with Rcds
13
Extended Temperature Range
13
Electro-Magnetic Compatibility (EMC)
13
Declaration of Conformity
14
Marine Environment
16
2 Receipt of Delivery
17
Type Designation Code
18
Order Codes
19
Unpacking and Lifting the AC Drive
20
Accessories
20
Frame MM4
20
Frame MM5
21
Frame MM6
21
STO Terminal Connector
22
Product Modified' Sticker
22
Disposal
22
3 Mounting
23
Dimensions Mm4
23
Dimensions Mm5
24
Dimensions Mm6
25
Introduction of Modules
26
Mounting
27
Wall-Mounting
28
Motor-Mounting
28
Segregated Modules
28
Cooling
29
4 Power Cabling
30
Circuit Breaker
32
UL Standards on Cabling
32
Description of the Terminals
33
Cable Dimensioning and Selection
36
Cable and Fuse Sizes, Frames MM4 to MM6
36
Cable and Fuse Sizes, Frames MM4 to MM6, North America
38
Brake Resistor Cables
39
Control Cables
39
Cable Installation
40
5 Control Unit
47
Control Unit Cabling
48
Control Cable Sizing
48
Standard I/O Terminals
49
Relay and Thermistor Input Terminals
50
Safe Torque off (STO) Terminals
50
Local Contacts: Http://Drives.danfoss.com/Danfoss-Drives/Local-Contacts
51
Selection of Terminal Functions with Dip Switches
51
Isolating Digital Inputs from Ground
51
Bus Termination of the RS485 Connection
52
I/O Cabling and Fieldbus Connection
53
Prepare for Use through Ethernet
53
Prepare for Use through RS485
54
RS485 Cable Data
55
Battery Installation for Real Time Clock (RTC)
56
6 Commissioning
59
Commissioning of the Drive
60
Changing EMC Protection Class
61
Running the Motor
63
Cable and Motor Insulation Checks
63
Maintenance
64
7 Technical Data
65
AC Drive Power Ratings
65
Mains Voltage 3AC 208-240V
65
Mains Voltage 3AC 380-480/500V
66
Definitions of Overloadability
67
Brake Resistor Ratings
68
VACON 100 X - Technical Data
69
Technical Information on Control Connections
72
8 Options
74
Mains Switch
74
Installation
74
Control Keypad
78
Mounting Onto the Drive
78
Installation
79
Wall-Mounting
81
Graphical and Text Keypad
83
VACON Keypad with Graphical Display
84
VACON Keypad with Text Segment Display
91
Fault Tracing
95
Heater (Arctic Option)
104
Safety
104
Dangers
104
Technical Data
104
Fuses
105
Mounting Instructions: MM4 Example
105
Option Boards
108
Flange Adapter
109
Mounting Instructions: MM4 Example
112
9 Safe Torque off
114
General Description
114
Warnings
114
Standards
115
The Principle of STO
116
Technical Details
117
Connections
118
Safety Capability Cat. 4 / PL E / SIL 3
119
Safety Capability Cat. 3 / PL E / SIL 3
121
Safety Capability Cat. 2 / PL D / SIL 2
121
Safety Capability Cat. 1 / PL C / SIL 1
122
Commissioning
123
General Wiring Instructions
123
Checklist for Commissioning
123
Parameters and Fault Tracing
124
Maintenance and Diagnostics
124
10 Solar Pump Application
125
Danger
125
Warning
125
DC Fuse Selection
125
Manufacturers of Gpv Fuses
126
Parallel Diode Selection
127
Photovoltaic System Dimensioning
128
Grounding
129
1Pole Grounding
129
2Drive Grounding
129
AC Grid Connection
129
1More than One Source of Supply
129
2Toggle between AC and DC
129
External +24V Supply
129
DC Power Connection
130
Other manuals for Vacon 100 X
Quick Start Guide
4 pages
Installation Manual
4 pages
Manual
4 pages
Installation And Maintenance Manual
128 pages
5
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Vacon 100 X Specifications
General
Brand
Vacon
Model
100 X
Category
Controller
Language
English
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