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vc999 K7 - User Manual

vc999 K7
121 pages
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Operating manual
Art. no. 592.016
Vacuum Packaging Machine
K7
Inauen Maschinen AG Tel. ++41 (0) 71 35 35 900
Melonenstrasse 2 Fax ++41 (0) 71 35 35 901
CH-9100 Herisau / Switzerland E-mail info@vc999.ch

Table of Contents

Questions and Answers

Summary

Introduction

General Information

Overview of the operator manual's importance, safety compliance, and manufacturer contact.

Terms

Defines key terms like Buyer, Owner, and Operator, and their responsibilities.

Copyright Protection

States that the manual is confidential and protected by copyright law.

Safety, Warranty

Explanation of Safety Instructions

Explains the meaning of DANGER, WARNING, CAUTION, and NOTICE symbols used in the manual.

General Safety Instructions

Provides essential safety rules for installation, operation, and maintenance, including device safety.

Intended Use

Defines the machine's intended purpose, suitable products, and consequences of misuse.

Safety When Vacuuming

Covers critical safety aspects during vacuuming, including hazards from living organisms and pressure changes.

Safety Precautions and Equipment

Highlights safety features like EMERGENCY STOP buttons and hand-guards for operator safety.

Description of the Machine

Operating Principle

Explains the basic structure and function of the vacuum packaging machine.

Principle of Operation

Details the step-by-step process of vacuum packaging, including sealing and waste removal.

Technical Data

Provides key specifications including dimensions, weight, electrical, pneumatic, performance, and noise data.

Accessories

Lists available optional accessories: Bag Waste Suction Unit (VC999 K7A) and Filling Plate.

Packaging and Transport

Setting Up the Machine

Preparation

Covers site preparation and initial checks before machine setup.

Site Requirements

Specifies environmental conditions like ventilation, temperature, and humidity for machine placement.

Space Requirement

Details the necessary space for operation, servicing, and maintenance access.

Base

Explains base requirements, noting that a flat floor is sufficient and adjustable feet can level uneven surfaces.

Installation of the Machine

Casing Plates

Instructions for removing or opening casing plates for installation and maintenance.

Connection

Details the necessary electrical and compressed air connections for the machine and pumps.

Connecting the Electric Power Supply

Provides critical safety and connection procedures for the main power supply.

Connecting the Compressed Air Supply

Outlines how to connect the compressed air supply hose to the machine.

Connecting the Vacuum Pump(s)

Explains how to connect vacuum pumps to the machine's vacuum system or a central system.

Periphery

Describes signals for coordinating the machine with external devices like conveyor belts.

Initial Start-Up

Installation Inspection

Lists essential checks and cleaning steps before the first operation.

Start-Up

Functional Checks

Details checks for proper operation, including EMERGENCY STOP functionality and test packaging.

Operation

Requirements for Operation

Lists prerequisites for starting the machine, such as qualified personnel and safety checks.

Preparation

Covers preparing products, packaging material, adjusting the machine, and installing/removing the filling plate.

Switching on the Machine

Step-by-step guide to powering on the machine and initiating the start-up sequence.

Operating Display

Introduces the interactive display, masks, entry fields, and function buttons.

Step 0

Describes the initial start-up mask, dialog language, and information display.

Step 1

Introduces Step 1, focusing on peripheral device control via Mask 55.

Step 2

Introduces Step 2, related to parameter settings via Mask 101/102, including vacuuming modes.

Step 3

Introduces Step 3, focused on calibration, defect modes, and service parameters.

Step 4

Notes that Step 4 is password protected for service engineers.

Programming

Guides on defining, loading, editing, and deleting packaging programs.

Packaging Cycle

Explains how to start, terminate, and manage the packaging process, including belt positioning.

Switch Off

Provides instructions for safely shutting down the machine.

Operating Messages

Explains how the machine displays maintenance reminders and servicing intervals.

Error Display and Troubleshooting

Alarm Messages

Describes how alarm masks appear, display causes, and suggest troubleshooting steps.

Faults and Their Remedies

Lists common faults, their causes, and remedies for self-correction.

Other Faults and Their Remedies

Covers faults not automatically displayed and their corresponding remedies.

Maintenance

Servicing Plan

Outlines the regular servicing schedule to ensure problem-free operation.

Cleaning Work

Details tasks and cleaning agents for maintaining machine hygiene and performance.

Inspection Work

Describes routine checks to identify and prevent potential production interruptions.

Servicing Work

Explains ongoing maintenance tasks recommended for smooth operation.

Compressed Air Maintenance Unit

Details the function and location of the compressed air preparation system.

Maintenance Sealing Bars

Covers replacement of Teflon tape and sealing wires, and calibration.

Replace Teflon Tape and Sealing Wires

Step-by-step procedure for replacing Teflon tape and sealing wires on sealing bars.

Calibration and Burn-in Sealing Bars

Explains the necessary calibration and burn-in processes for sealing bars.

Maintenance Vacuum Pump(s)

Provides guidance on maintaining vacuum pumps, including recommended oil types.

Tensioning the Conveyor Belt

Describes how to adjust conveyor belt tension for proper tracking.

Maintenance Blades

Details checks and replacement procedures for cutting and perforation blades.

Checking Cutter Blade (VC999 K7 A); Perforation Blade (VC999 K7 B)

Instructions for inspecting and replacing the cutter or perforation blade.

Checking Pre-Perforation Blade

Procedure for checking and replacing the pre-perforation blade.

Repairs

Replacing the Conveyor Belt

Instructions for replacing a damaged or worn conveyor belt.

Repairs to Electronics or Control System

General advice on electronic repairs, advising consultation with customer service.

Replace Buffer Battery of PLC Control System

Procedure for replacing the PLC buffer battery.

Replacing the Buffer Battery of the Display

Steps for replacing the buffer battery in the display unit.

Replace Fuses

Identifies fuse locations and types for replacement.

Spare Parts

Ordering Spare Parts

Explains how to identify and order necessary spare parts from the manufacturer.

De-commissioning; Interim Storage; Disposal

De-commissioning and Dismantling

Safety precautions and steps for safely shutting down and dismantling the machine.

Interim Storage

Guidelines for storing the machine properly for later use, including environmental conditions.

Disposal

Information on returning obsolete machines for disposal or self-disposal procedures.

Appendix

Program Table

A blank table for recording program settings.

Pneumatic Diagram

Technical diagram illustrating the machine's pneumatic system.

Wiring Diagrams

Technical diagrams showing the machine's electrical connections and circuits.

vc999 K7 Specifications

General IconGeneral
Brandvc999
ModelK7
CategoryKitchen Appliances
LanguageEnglish

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