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Watts Powers IntelliStation User Manual

Watts Powers IntelliStation
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User Guide & Instruction Manual
IntelliStation
®
Digital Water Mixing
and Recirculation System
Read this Manual BEFORE using this equipment.
Failure to read and follow all safety and use information can result
in death, serious personal injury, property damage, or damage to the
equipment. Visit PowersControls.com with any questions.
Keep this Manual for future reference.
WARNING
!

Table of Contents

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Watts Powers IntelliStation Specifications

General IconGeneral
BrandWatts
ModelPowers IntelliStation
CategoryPlumbing Product
LanguageEnglish

Summary

IntelliStation Digital Water Mixing and Recirculation System

Important Safety Warning

Critical safety notice before operating the equipment.

Limited Warranty and Remedy

What is Covered?

Details on what the Powers warranty covers for the product.

What is Not Covered?

Lists conditions that void the Powers warranty.

Powers' Liability and Remedy

Outlines the exclusive remedy and liability limits.

Computer System, Network, and Data Disclaimer

Attention Owners and Users

Product Identification

Section for recording product details for service.

Important Safety Information

Reading and Understanding the Manual

Emphasizes reading and following manual instructions for safety.

Understanding Safety Symbols

Explains various safety alert symbols and their meanings.

IntelliStation Description and Specifications

Dimensions

Visual representation of the IntelliStation unit sizes (LFIS150 and LFIS200).

System Specifications

Detailed technical specifications for the IntelliStation.

Flow Capacity and Pressure Drop

Data on flow capacity at different mixed ratios and pressure drops.

Installation Requirements

Control Unit Internal Connections

Diagram illustrating wiring terminals for sensors, power, and communication.

Controls and Functions Overview

Control Module and Digital Display

Describes the IntelliStation's control module and touchscreen interface.

Home Screen Interface

Explains the main screen layout and field selection.

Programming Menu Navigation

How to access and navigate the main programming options.

Unlock Function and Passcode Entry

Procedure for unlocking the system and entering a passcode.

Setup Function Menus

Accessing System, Network, and BAS configuration menus.

System Menu Settings

Configuration options for system parameters like setpoints and pump operation.

Network Configuration Menu

Settings for IP configuration, subnet mask, and gateway address.

Building Automation System (BAS) Menu

Configuration for BAS communication protocols (BACnet, Modbus).

Monitor Function and System Status

Viewing system parameters like errors, temperatures, and pressures.

Sanitize Function Overview

Explains the high-temperature sanitization process and safety precautions.

Toolbox Function and Device Settings

Accessing firmware, defaults, units, and reset options.

Setup and Programming Guide

Powering On and Initial Setup

Steps for powering on the IntelliStation and initial display.

Creating and Managing Passcodes

How to set a new passcode for security and unlock the system.

Unlocking the System

Procedure to unlock system functions using the passcode.

Liability and Responsibility Acceptance

User acceptance of responsibility for system configuration and safety.

Adjusting Mixed Outlet Water Temperature

Step-by-step guide to setting the desired outlet water temperature.

System Lock and Unlock States

Understanding the system's locked and unlocked programming states.

System Setup Menu Options

Details on configuring system parameters like setpoint max, alerts, and pump.

Setting Outlet Water Temperature

Detailed steps for selecting and setting the mixed outlet temperature.

Commissioning and Final Checks

Verifying and testing the set outlet water temperature.

Sanitization Process

Sanitization Liability Acceptance

User acceptance of responsibility for the sanitization function.

Sanitization Temperature and Time Setup

Setting target temperature and duration for sanitization.

Sanitization Mode Activation

Setting operational parameters and activating the sanitization mode.

Activating Sanitization Mode

Toggling the sanitization mode to ON or OFF.

Sanitization Cycle Status

Monitoring the progress of the sanitization and cool-down phases.

IntelliStation BAS Integration Manual

Configuring BAS Communication

Steps to configure the IntelliStation for Building Automation System communication.

BAS Connection Procedure and Safety

Safety precautions and steps for connecting BAS hardware.

BAS Connection Wiring

Wiring instructions for BACnet IP, BACnet MSTP, and Modbus connections.

BACnet® Specific Settings

Configuring BACnet device ID, port, and foreign device settings.

BACnet® Settings Configuration

Adjusting BACnet device ID, port, and foreign device settings.

BACnet® Settings Adjustment

Detailed screens for adjusting BACnet parameters.

BAS Communication Protocol Configuration

Table detailing BAS menu options for different protocols.

BACnet® Device ID and Foreign Dev

Specific screens for setting BACnet Device ID and Register Foreign Dev.

Modbus® Specific Settings

Configuration options for Modbus communication parameters.

Modbus® Settings Adjustment

Screens for adjusting Modbus address and data type.

BACnet Protocol Implementation Statement (PICS)

BACnet Analog Parameters

List of analog input and value objects for BACnet communication.

Modbus Specifications

Modbus Parameters

System and product information registers for Modbus.

Error Codes and Descriptions

Troubleshooting Guide

Unstable Control at High Flow

Addresses control instability at flow rates exceeding minimum.

Outlet Temperature Below Setpoint

Diagnosing and resolving low outlet temperature issues.

Outlet Temperature Above Setpoint

Diagnosing and resolving high outlet temperature issues.

Sensor Connection or Functionality Issues

Troubleshooting problems with sensor readings or display.

System Monitor Error Display

Viewing current errors and navigating the system monitor.

Error Code Resolution

Detailed resolution steps for various error codes.

Replacement Part Numbers

Scheduled Testing, Inspection, and Maintenance

Testing and Inspection Requirements

Guidelines for periodic product testing and inspection.

Actuator and Valve Removal

Procedures and tools for removing actuators and valves.

Actuator Removal Instructions

Detailed steps for safely removing the actuator.

Valve Replacement Procedure

Steps for replacing the main valve assembly.

Actuator Replacement Procedure

Steps for installing a replacement actuator onto the valve.

Actuator Armature and Valve Alignment

Correct positioning of actuator armature and valve for proper function.

Valve Outlet and Actuator Mounting

Correct orientation of valve outlet and actuator mounting.

Actuator and Support Plate Torque

Specifications for tightening actuator armature and support plate nuts.

Control Wire Routing and Connection

Routing and wiring control wires to terminal blocks.

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