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Wayne-Dalton 800 User Manual

Wayne-Dalton 800
59 pages
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www.Wayne-Dalton.com
349981 REV2_05/17/2016
©
Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation
1
1-800-827-3667 (DOOR)
Available for Models
800 and 800C
Some installation tasks listed in
this document are found in other
documents.
Please refer to the appropriate
document(s) as directed;
308577 Hilti Kwik Bolt
Installation Instructions
This installation manual provides the
trained door technician information
required to install, troubleshoot and
maintain a Wayne Dalton Advanced
Performance Option Service Door.
READ COMPLETE INSTRUCTIONS
BEFORE INSTALLING DOORS.
Installation, repairs, and adjustments must be made by a trained
door system technician using proper tools and instructions.
INSTALLER: Leave this manual with the end user!
Please call 1-(800) 255-3046 and follow
the prompts to contact the appropriate
customer service agent. They will be
happy to handle any questions that you
may have.

Table of Contents

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Wayne-Dalton 800 Specifications

General IconGeneral
BrandWayne-Dalton
Model800
CategoryGarage Door Opener
LanguageEnglish

Summary

Section 1 Safety Information

Safety Instructions

General safety instructions and electrical power requirements for Advanced Performance Service Doors.

Section 2 How to Use This Manual

Manual Structure Overview

Explains the purpose and content of each section of the installation manual.

Section 3 General Information

Job Site Issues and Considerations

Lists items to consider before installing the door, including environment and power.

Door Specifications

Fields for recording door model, dimensions, and mounting details.

Section 4 Installation

Pre-Installation Check List

Steps to verify door opening, guides, and installation data sheet before proceeding.

Install Guide Wall Angles

Instructions for mounting guide wall angles to the jambs, ensuring proper alignment and dimensions.

Hand Crank Operation

Procedures for operating the door manually using the hand crank, including safety precautions.

Install Curtain Onto Barrel

Steps for attaching the door curtain to the barrel assembly, securing it with fasteners.

Install Electrical Components

Installation of Junction Box, Control Panel, Photoeye, and Sensing Edge.

Motor and Power Wiring

Instructions for connecting the motor and main power supply to the control panel.

Install Safety Labels

Procedures for attaching essential safety labels to the door and its components.

Install Hood and Brush Seal

Steps for installing the door hood and optional brush seal.

Section 5 Wiring

Motor Wiring

Details wiring connections for 240V and 480V motors.

Control Panel Wiring Overview

Illustrates main components and wiring access points of the control panel.

Cable Connections

Identifies connectors and wire colors for various cables connecting to the control panel.

Photoeye Adjustment

Steps for aligning photoeyes to ensure proper operation after power supply.

Wiring Check List

Final checks to ensure all wiring connections are secure and properly routed.

Section 6 Door System

Initial Startup Procedure

Steps to power up the system, verify photoeye alignment, and set initial limits.

Menu Navigation and Settings

Navigating system menus, status, profiles, and configuration settings.

Set Up Check List

Final checks to ensure the control panel is installed and operating correctly.

Section 7 Troubleshooting

Drop Stop Device (DSD) Issues

Troubleshooting the Drop Stop Device, including activation, reset, and component identification.

DSD Spring Tension Adjustments

Procedures for testing and adjusting the spring tension of the Drop Stop Device.

Control Panel Troubleshooting

Common control panel issues, status messages, and general troubleshooting steps.

Door Control Error Codes

Lists and explains specific error codes related to door control functions and their possible solutions.

Section 8 Service and Maintenance

General Inspection and Lubrication

Routine checks including wiring, fixtures, chain tension, and lubrication of guides.

Sensing Edge and Photoeye Maintenance

Procedures for testing sensing edge and photoeye activation for safety.

Motor Brake Gap Inspection

Steps for inspecting and adjusting the brake gap on the motor for proper function.

Section 9 Illustrated Parts Breakdown

Parts Drawing

A visual diagram showing the components of the door system with numbered parts.

Table of Part Numbers

A list of door components with their corresponding part numbers for ordering.

Limited Warranty

Rolling Steel Service Door Warranty

Details the limited warranty period, coverage, exclusions, and claim procedures for the product.

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