Xerox WorkCentre 4150

January 2016
2-24
WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/
04-200, 300, 400
Status Indicator RAPs
04-200, 300, 400 Tray 2, 3, 4 or HCF Elevating Error RAP
04-200 The tray 2 stack height sensor did not actuate within 13 seconds of the tray 2 elevating
motor start.
04-300 The tray 3 or HCF stack height sensor did not actuate within 13 seconds of the tray 3
elevating motor start.
04-400 The tray 4 stack height sensor did not actuate within 13 seconds of the tray 4 elevating
motor start.
Procedure
WARNING
Switch off the electricity to the machine. Disconnect the power cord from the customer
supply while performing tasks that do not need electricity. Electricity can cause death or
injury. Moving parts can cause injury.
Go to the relevant procedure:
• 4150 and 4250/4260/4265 Without an HCF
• 4250/4260/4265 With an HCF
4150 and 4250/4260/4265 Without an HCF
NOTE: Trays 2, 3 and 4 are identical. Check the relevant tray module.
Refer to:
• (4150) Wiring Diagram 7, Wiring Diagram 12 and Wiring Diagram 13.
• (4250/4260) Wiring Diagram 12, Wiring Diagram 13 and Wiring Diagram 26.
• (4265) Wiring Diagram 12, Wiring Diagram 13 and Wiring Diagram 42.
Perform the following:
1. Make sure that the tray is fully home.
2. Pull out the tray. Check for obstructions behind the tray.
3. Check the tray elevator mechanism on the back of the tray.
4. Check that the stack height sensor actuator on the feed head, PL 8.10 Item 5 is not miss-
ing or damaged. If necessary, install a new tray feed assembly, PL 8.10 Item 1.
5. Enter dC330. Check the relevant tray stack height sensor, PL 8.10 Item 2:
• Tray 2. Code 07-250.
• Tray 3. Code 07-350.
• Tray 4. Code 07-450.
6. Check the wiring between the tray stack height sensor and CN7 on the Tray PWB. If nec-
essary, install a new stack height sensor, PL 8.10 Item 2.
7. Check the tray up limit switch, PL 8.10 Item 17.
NOTE: There is not a component control code to check the up limit switch.
8. Enter dC330. Check the relevant tray elevating motor, PL 7.20 Item 7.
• Tray 2. Code 04-520.
• Tray 3. Code 04-530.
• Tray 4. Code 04-540.
NOTE: To run the tray elevating motors, enter the relevant code, then manually lower the
tray feed head, PL 8.10 Item 5 to deatuate the stack height sensor.
9. Check the wiring between the tray up limit switch and the tray elevating motor, PL 7.20
Item 7 and CN7 on the Tray PWB. If necessary, install a new tray up limit switch, PL 8.10
Item 17.
10. (4150) Check the wiring between CN1 on the Tray PWB and CN24 on the Main PWB.
11. (4250/4260/) Check the wiring between CN1 on the Tray PWB and CN15 on the
Main
PWB.
12. (4265) Check the wiring between CN1 on the Tray PWB and CN19 on the Main PWB.
13. If necessary, install new components:
• Tray elevating motor, PL 7.20 Item 7.
• Tray feed assembly, PL 8.10 Item 1.
• Tray cassette, PL 7.10 Item 1.
14. Perform the OF5 Main PWB Check RAP.
4250/4260/4265 With an HCF
Refer to Wiring Diagram 30 and Wiring Diagram 31. Perform the following:
1. Make sure the HCF is fully home.
2. Pull out the HCF tray. Check for obstructions behind the tray.
3. Check the tray elevator mechanism on the back of the HCF tray.
4. Check that HCF stack height sensor actuator on the feed head, PL 8.10 Item 5 is not
missing or damaged. If necessary, install a new tray feed assembly, PL 8.10 Item 1.
5. Enter dC330 code 07-350. Check the HCF stack height sensor (Q07-350), PL 8.10 Item
2.
6. Check the wiring between the HCF stack height sensor and CN7 on the HCF PWB. If nec-
essary, install a new tray 1 stack height sensor, PL 8.10 Item 2.
7. Check the tray 1 up limit switch, PL 8.10 Item 17.
NOTE: There is not a component control code to check the up limit switch.
8. Enter dC330 code 04-530. Check the HCF elevating motor (MOT04-530), PL 7.60 Item
10.
NOTE: To run the HCF elevating motor, enter the code, then manually lower the HCF
feed head, PL 8.10 Item 5 to deatuate the stack height sensor.
9. Check the wiring between the tray up limit switch and the HCF elevating motor, PL 7.60
Item 10 and CN7 on the HCF PWB.
10. If necessary, install new components:
• HCF elevating motor, PL 7.60 Item 10.
• Tray feed assembly, PL 8.10 Item 1.
• HCF PWB, PL 7.60 Item 7.
• HCF assembly, PL 7.45 Item 1.