System description
■ Required components
• FSPS-21 module, revision A or later
• ACS880 primary control program: version 2.80 or later
• ACS580 standard control program: version 2.05 or later
• ACS380 machinery control program; version 2.05 or later
• compatible safety PLC system, for example, ABB AC500-S Safety PLC or Siemens
SIMATIC Fail-safe S7 PLC
■ Tools
• Drive composer pro: version 1.7 or later
• For ABB PLCs: Automation builder: 1.0 or later (includes PS501 Control Builder Plus
version 2.3.0), safety license PS501-S
• For Siemens PLCs: SIMATIC Step 7 V5.5 + S7 Distributed Safety V5.4 and SIMATIC
Step 7 (TIA Portal) + Step 7 Safety Advanced
■ System overview
This figure shows an overview of a safety PLC that is connected to the ACS380 drive via
the PROFIsafe communication bus.
The FSPS-21 module is installed on the ACS580 drive. The safety PLC is connected to the
FSPS-21 module. The safety PLC activates safety functions via the PROFIsafe
communication bus.
The PROFIsafe protocol secures the whole path from the location where a safety signal
originates to the location where it is processed and vice versa.
The safety PLC sends PROFIsafe messages (frames) to the FSPS-21 module extracts the
frame from the PROFINET communication. The FSPS-21 module reads and interprets the
PROFIsafe messages and performs the required actions. The FSPS-21 module sends
PROFIsafe messages back to to the safety PLC.
The term PROFIsafe F-Output data refers to the application-specific user data in the frames
that are transmitted to the FSPS-21 module (F-Device) from the safety PLC (F-Host). The
term PROFIsafe F-Input data refers to the application-specific user data in the frames that
112 PROFIsafe