ABB HVC User Manual

HVC 450 kW E-Bus Charger Installation Guide
Revision: 1.2 COMPANY CONFIDENTIAL
Date released: 16-08-2018 Page 5 of 128
4.2.1. Options 36
4.2.2. Workflow with pre-fabricated concrete foundation 37
4.2.3. Workflow with metal frame foundation 39
4.2.4. Workflow with custom foundation (footprint) 40
4.3. Construct foundation of the ABB Pole 41
4.3.1. Options 41
4.3.2. Pole foundation constructed on site or mounted on concrete floor 41
4.3.3. Workflow with pre-fabricated concrete foundation 42
4.4. Cabling 46
4.4.1. About cabling 46
4.4.2. Charge system configuration 47
4.4.3. AC power cable 47
4.4.4. Cables between the Power Cabinets and the ACS Control Module 47
4.4.5. Cables between the Power Cabinets 48
4.4.6. Cable specification list 48
4.5. Internet connection 50
5. Placement and Connection 51
5.1. About placement and connection 51
5.2. Route the cables 52
5.3. Unpack Power Cabinet 53
5.3.1. Before unpacking 53
5.3.2. Remove packaging 54
5.4. Move Power Cabinet to position 54
5.4.1. Move cabinet with a hoist 55
5.4.2. Move cabinet with a forklift truck 56
5.5. Install Power Cabinet onto the foundation 57
5.5.1. Connect Power Cabinet to foundation 57
5.5.2. Open the door of the Power Cabinet 59
5.5.3. Move the sliding plate of the guidance plates of the cabinet 60
5.5.4. Route cables through guidance plates 60
5.5.5. Move sliding plates of the guidance plates of the cabinet 61
5.5.6. Install border covers of the Power Cabinet 62
5.5.7. Install border covers of metal frame foundation 62
5.5.8. Install front cover plate on foundation 63
5.6. Connect AC power cable and GND wires Power Cabinets 64
5.6.1. Remove the protection covers 64
5.6.2. Connect the GND wire of the AC power cable 65
5.6.3. Connect the AC power cable 66
5.6.4. Install the protection covers 67
5.6.5. Install lightning protection (optional) 68
5.6.6. Connect the GND wire to the ABB Pole 69
5.6.7. Connect the GND wire between the Power Cabinets 69
5.7. Connect the DC power cables Power Cabinets 70
5.7.1. Remove the protection covers 71
5.7.2. Connect the DC power cables 71
5.7.3. Install the protection covers 72
5.8. Connect AC utility power, Interlock and CAN cables Power Cabinet 72
5.8.1. Route the cables to the terminal blocks 73
5.8.2. Connect the AC utility power cable 73
5.8.3. Connect the Interlock cable 74
5.8.4. Connect the CAN cable 77
5.9. Connect the communication cable Power Cabinet 80
5.9.1. Route the cable to the terminal blocks 80
5.9.2. Connect the communication fiber cables 80

ABB HVC Specifications

General

Brand	ABB
Model	HVC
Category	Battery Charger
Language	English