ABB HVC - Connecting DC- Power Cables in Junction Box

HVC 450 kW E-Bus Charger Installation Guide
Revision: 1.2 COMPANY CONFIDENTIAL
Date released: 16-08-2018 Page 95 of 128
14. Place the protection cover back on the DC contactors.
15. Hand tighten the screws of the protection cover.
16. Tighten the cable gland’s nut to secure the DC power cables.
5.16.4. Connect the DC- power in- and output cables in Junction Box
Preconditions:
 Tools: wire cutter, wire stripper pliers, wire-end rings (Cembre A48-M12 cable lug,
when using 500 MCM cables) (6x), spanner (size18), torque wrench (size 18), cross-
head screwdriver.
1. Loosen the screws (C) (6x) of the Junction Box (A).
2. Remove the cover (B) from the Junction Box (A).
3. Loosen and remove the cable gland’s (#03 - #08) nuts for the DC power cables.
4. Slide the cable gland’s nuts over the DC power cables.
5. Strip 1.18 Inch of the insulation from the ends of the DC power cables.
6. Insert the DC- input power cables into the cable gland (#03, #04 and #05, see picture
above).
7. Insert the DC- output power cables into the cable gland (#06, #07 and #08, see picture
above).