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Allen-Bradley PowerFlex 6000 User Manual

Allen-Bradley PowerFlex 6000
146 pages
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PowerFlex 6000 Medium Voltage Variable Frequency Drive
Publication 6000-UM002E-EN-P
User Manual

Table of Contents

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Allen-Bradley PowerFlex 6000 Specifications

General IconGeneral
BrandAllen-Bradley
ModelPowerFlex 6000
CategoryDC Drives
LanguageEnglish

Summary

Important User Information

General Precautions

Essential safety and handling precautions for the equipment.

Service and Support

Information on Rockwell Automation's support and commissioning services.

Product Environmental Information

Guidance on accessing product environmental compliance information.

Preface

Introduction

Overview of the manual's purpose and scope.

Who Should Use This Manual

Identifies the target audience for the manual.

What Is Not in This Manual

Lists topics not covered in this specific manual.

Additional Resources

Lists related publications for more information.

Chapter 1 Introduction

Safety Considerations

Detailed safety warnings regarding electrical shock and hazardous voltages.

Environmental Conditions

Specifies the required environmental conditions for safe and reliable operation.

How it Works

Explains the Cascaded "H" Bridge (CHB) topology and power module concept.

Simplified Electrical Diagrams

Presents diagrams illustrating different drive configurations and pulse counts.

Standards Compliance

Lists relevant technical specifications and standards for the equipment.

Chapter 2 Drive System Layout

Elevation Drawings

Illustrates different drive configurations based on rating.

Isolation Transformer Cabinet

Details components and layout of the isolation transformer cabinet.

Power Module Cabinet

Explains the configuration and components of the power module cabinet.

LV Control Cabinet

Describes the components and layout of the low voltage control cabinet.

Chapter 3 Setup and Operation

Main Interface and Controls

Overview of the main screen, controls, status indicators, and operation bar.

Drive Configuration and Operation

Setting frequency, using drive operation controls, and managing bypass modes.

Monitoring and Diagnostics

Accessing alarms, alarm history, and parameter trends.

System Settings and Parameters

Changing system language, user settings, and modifying parameters.

Chapter 4 Parameters and Function Codes

P Parameters

Detailed table of parameters, their ranges, defaults, and settings across voltage ratings.

Chapter 5 Preventative Maintenance and Component Replacement

Safety and General Maintenance Procedures

Critical safety warnings, daily inspections, and general maintenance guidelines.

Isolation Transformer Cabinet Maintenance

Tasks for maintaining air filters, fans, transformer, and sensing board.

Power Module Cabinet Maintenance

Procedures for inspecting/replacing power modules, fuses, and HECS.

LV Control Cabinet Maintenance

Maintenance for power supplies, UPS, PLC, HMI, relays, and circuit breakers.

Component Inspection and Connection Checks

Inspecting coils, contacts, pilot lights, interlocks, and various electrical connections.

Maintenance Management and Reporting

Firmware review, spare parts inspection, service options, and final report preparation.

Appendix A Technical Specifications

Power Rating Ranges

Lists power ratings and corresponding kW/HP for various voltage ratings.

Input and Output Specifications

Details input voltage, tolerance, frequency, impedance, and output voltage.

Configuration and Control

Rectifier configurations, inverter type, control methods, and frequency ranges.

Environmental and Interface Specifications

Ambient temperature, humidity, operator interface, and language support.

Appendix B Catalog Number Explanation

Drive Identification Codes

Breakdown of the catalog number's positions and their meanings.

Voltage and Frequency Codes

Codes for nominal system voltage and line frequency.

Control Voltage and Options

Codes for control voltage and available options.

Appendix C Preventative Maintenance Schedule

Maintenance Task Codes

Definitions of codes (I, M, R, C, Rv, RFB/R) used in the maintenance schedule.

Maintenance Schedule (0-10 years)

Schedule detailing inspection, maintenance, and replacement tasks over the first 10 years.

Maintenance Schedule (11-20 years)

Schedule detailing tasks for years 11 through 20 of operation.

Appendix D Torque Requirements

Fastener Torque Specifications

Table listing torque values (N·m and lb·ft) for various thread sizes (M4 to M20).

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