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AMF S-4000 - User Manual

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MODEL S-4000
STRAIGHT BUTTONHOLE MACHINE
PARTS AND SERVICE MANUAL
MACHINE SERIAL No.
PART NUMBER 97.2400.1.001
AMF is trademark of AMF Group, Inc.
01/2005
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Summary

LIMITED WARRANTY ON NEW AMF REECE EQUIPMENT

Warranty Provisions

Details on the 90-day service labor and 1-year material limited warranty for AMF Reece equipment.

Warranty Exclusions

Lists parts and conditions not covered by the service labor and material warranty.

Warranty Questions

Guidance on how to contact AMF Reece offices for warranty-related inquiries.

INTRODUCTION

S-4000 Buttonhole Machine Overview

Description of the S-4000 buttonhole machine's capabilities, features, and electrical requirements.

SPECIFICATIONS

Machine Technical Parameters

Technical specifications for S-4000 BH, ISBH, TKF, and LS models, including speeds, sizes, and weights.

SAFETY

Safety Components and Labels

Highlights key safety components and identifies various warning and caution labels on the machine.

LUBRICATION

Lubrication Points and Schedule

Details lubrication requirements for various machine parts and a recommended daily schedule.

OPERATOR CONTROLS

Main Controls and Emergency Stop

Description of power buttons, emergency stop, and indicator lights on the sewing head.

Foot Treadle and Other Controls

Explanation of foot treadle positions, clamp control button, and cycle counter.

OPERATOR INSTRUCTIONS

Needle Installation

Step-by-step guide for correctly installing the sewing machine needle.

Machine Threading

Instructions for threading the sewing machine, including diagrams.

Starting and Stopping the Machine

Procedures for starting and safely stopping the sewing machine during operation.

Sewing Procedures

Guidance on inserting fabric, adjusting clamp feet, and initiating the sewing cycle.

Buttonhole Length and Knife Adjustment

Instructions for changing buttonhole length and notes on corresponding knife adjustments.

PRELIMINARY INSTRUCTIONS - BH MACHINE

Operating Cycle Stages

Overview of the machine's normal operating cycle stages for adjustment purposes.

Home Position

Describes the machine's state when in the home position for manual adjustments.

Stitch Row and Bar Sequence

Details the steps for achieving the first row of stitches and the first bar.

LCD DISPLAY PROGRAMMING

LCD Location and Keypad Functions

Information on accessing the LCD display and understanding keypad control functions.

Programming Modes and Parameters

Explains operating modes, programming mode entry, air pressure, and parameter explanations.

Built-In Test Programs

Guide to using built-in test programs for input and output functions.

Master Reset Procedure

Instructions for performing a master reset to restore default program values.

ADJUSTMENTS

Shaft and Bearing Adjustments

Procedures for removing main shaft end play and adjusting the needle bar eccentric position.

Stopping Sensor and Barring

Details on adjusting the stopping sensor and barring mechanisms for proper operation.

Clamp Plate and Feed Adjustments

Instructions for setting clamp plate zero position, bite cam, bite width, and feed assembly.

Looper, Tension, and Trimmer Adjustments

Covers looper drive, position, tension settings, and trimmer hook adjustments.

Cutting and Motor Adjustments

Guides for adjusting cutting space, changing motor, or timing belt.

TABLE ADJUSTMENTS

Air Pressure and Filter

Instructions for adjusting the air pressure regulator and draining the filter bowl.

SEW OFF

Sewing Quality Factors

Describes factors like stitch density, bite width, length, and cutting space affecting buttonhole appearance.

ELECTRICAL DIAGRAM

Jumper Wiring and Machine Wiring

Illustrates jumper connections and the overall S-4000 buttonhole wiring diagram.

PNEUMATIC DIAGRAM

PREVENTIVE MAINTENANCE

Routine Cleaning and Periodic Checklist

Outlines daily, weekly, and monthly maintenance tasks for optimal machine performance.

ISBH ADJUSTMENTS

Specifications and Length Change

Covers ISBH specifications, recommended thread, and changing buttonhole length.

Stitch Row and Bar Adjustments

Instructions for setting up stitch rows, first bar, second row, and second bar.

Clamp Plate and Tension

Guides for clamp plate zero position and thread tension adjustments.

Stopping Sensor and Trimmer Hook

Details on adjusting the stopping sensor and the trimmer hook mechanism.

Shifter Plate Brake Adjustment

Procedure for adjusting the shifter plate brake tension for ISBH models.

ISBH ELECTRICAL DIAGRAM

PNEUMATIC DIAGRAM ISBH, TKF, LS

ELECTRICAL DIAGRAM ISBH WITH INDEXER

PNEUMATIC DIAGRAM ISBH WITH INDEXER

CAED ADJUSTMENT

Starting and Stitch Identification

Guides for starting the CAED machine and identifying stitch length.

Stitch Row and Bar Adjustments

Instructions for setting the home position, first row, and second row of stitches.

Knife, Thread Guide, and Lever Adjustments

Procedures for adjusting the knife, thread guide, and cutting lever stop.

Thread Draw-Off and Fiber Optic

Details on adjusting thread draw-off length and fiber optic sensor sensitivity.

Blow Off and Sew Off Functions

Explains scrap blow off, thread blow off, and sew off functions and their adjustments.

CAED LCD DISPLAY PROGRAMMING

PNEUMATIC DIAGRAM CAED

ELECTRICAL DIAGRAM CAED

TKF ADJUSTMENTS

Feed Assembly and Stitching

Instructions for setting feed assembly clearance and initial stitching home position.

Bevel Gears and Stitching Variations

Details on adjusting bevel gears and notes on stitch variations for CAED, TKF, LS.

LCD PROGRAMMING TKF

Stitch Mode Programming

Instructions for setting single and double stitch modes via the LCD display.

LABEL SEWER ADJUSTMENTS

Specifications and Hold Down

Covers recommended thread, tack length, and hold down adjustment.

UNIVERSAL TABLE ADJUSTMENTS

Table Positioning for Sewing Applications

Guides for changing table positions between parallel, crosswise, and 45-degree sewing.

LCD DISPLAY PROGRAMMING - FOR ISBH with Indexer

TROUBLESHOOTING

Troubleshooting Contents

Index of symptoms and their corresponding page numbers for troubleshooting.

Machine Operation Issues

Addresses problems related to motor failure, feeding, and machine cycling.

Stitching and Material Issues

Covers problems with material cutting, knife binding, skipping stitches, and needle.

Thread and Cycle Issues

Troubleshooting thread breakage, needle breakage, trimming, and cycle completion problems.

AMF S-4000 Specifications

General IconGeneral
BrandAMF
ModelS-4000
CategoryIndustrial Equipment
LanguageEnglish

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