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AuCom EMX4i - User Manual

AuCom EMX4i
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EMX4i Soft Starter
USER MANUAL

Table of Contents

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Summary

About This Manual

1.1 Disclaimer

Explains examples are illustrative and information is subject to change without notice.

Caution Statements

2.1 Electrical Shock Risk

Warns about severe electric shock from specific locations and short circuit risks.

2.2 Unexpected Operation

Discusses risks of accidental starts and unexpected starter operation, emphasizing disconnection.

System Design

3.1 Feature List

Lists the key features of the EMX4i soft starter across various categories.

3.2 Model Code

Explains the structure of the EMX4i model code.

3.3 Model Selection

Guides on selecting the correct soft starter size for the motor and application.

3.4 Current Ratings

Provides IEC ratings (AC53b format) for various models and conditions.

3.5 Dimensions and Weights

Details physical dimensions and weight for different EMX4i models.

3.6 Physical Installation

Shows recommended spacing for starter installation.

3.7 Accessories

Describes expansion cards like Smart Card and Communication cards.

3.8 Main Contactor

Recommends using a main contactor for protection and how to control it.

3.9 Circuit Breaker

Discusses using a shunt trip circuit breaker as an alternative to a main contactor.

3.10 Power Factor Correction

Explains how to use the EMX4i to control power factor correction.

3.11 Short Circuit Protection Devices (SCPD)

Discusses Type 1 and Type 2 coordination for short circuit protection.

3.12 IEC Coordination with Short Circuit Protection Devices

Provides fuse selection based on IEC coordination standards.

3.13 UL Coordination with Short Circuit Protection Devices

Lists standard fault short circuit current ratings for UL compliance.

3.14 Fuse Selection for Type 2 Coordination

Provides I2t values for Type 2 coordination and fuse selection guidance.

3.15 Specifications

Lists electrical and mechanical specifications for the EMX4i.

3.16 Disposal Instructions

Provides guidance on proper disposal of electrical components.

Installation

4.1 Command Source

Explains how the EMX4i can be started and stopped via different sources.

4.2 Setup Procedure Overview

Outlines the steps for configuring the EMX4i application and installation.

4.3 Inputs

Details the input terminals and their functions, including thermistor and reset inputs.

4.4 Outputs

Describes the output terminals and their functions, including analog and relay outputs.

4.5 Control Voltage

Explains how to connect the control supply voltage to the starter.

4.6 Power Terminations

Provides notes on connecting power terminations and UL compliant installation.

4.7 Typical Installation

Shows a wiring diagram for a typical installation with a main contactor.

4.8 Quick Setup

Guides through the Quick Setup menu for common applications.

Setup Tools

5.1 Set Date and Time

Explains how to set the date and time on the starter.

5.2 Command Source

Details how to set the command source for starting and stopping the starter.

5.3 Commissioning

Describes how to use the keypad for commissioning tasks like start/stop.

5.4 Run Simulation

Guides on using the run simulation feature to test installation.

5.5 Load;Save Settings

Explains how to load and save parameter settings to default or user files.

5.6 USB Save & Load

Details saving and loading parameters and logs via USB.

5.7 Auto-Start;Stop

Explains how to configure automatic start/stop operations.

5.8 Network Address

Guides on setting up network addresses for Ethernet communication.

5.9 Digital I;O State

Shows how to view the status of digital inputs and outputs.

5.10 Analog I;O State

Describes how to view the state of the motor thermistor and analog output.

5.11 Serial Number & Rating

Explains where to find the product name, serial number, and model number.

5.12 Software Versions

Details how to check software versions of different components.

5.13 Thermistor Reset

Explains how to reset the thermistor function.

5.14 Reset Thermal Model

Guides on resetting the motor's thermal model.

Logs

6.1 Event Log

Details the starter's event log which stores trips, warnings, and operations.

6.2 Counters

Explains the starter operation statistics stored in counters.

6.3 QR Code

Describes generating and using a QR code for starter information.

Keypad and Feedback

7.1 The Keypad

Describes the local and remote keypads, displays, and navigation buttons.

7.2 Remote Keypad

Explains the usage and connection of the remote keypad.

7.3 Lighten;Darken the Display

How to adjust the display backlight on the keypads.

7.4 Starter status LEDs

Explains the meaning of the status LEDs on the starter.

7.5 Displays

Describes the information shown on the starter's display screens.

Operation

8.1 Start, Stop and Reset Commands

How to issue start, stop, and reset commands via various sources.

8.2 Command Override

Using programmable inputs to override the command source.

8.3 Auto-Start;Stop

Configuring automatic start and stop operations.

8.4 PowerThrough

Explains PowerThrough mode for operating with one phase damaged.

8.5 Emergency Mode

How to operate the starter in emergency mode, ignoring trips.

8.6 Auxiliary Trip

Using programmable inputs for external trip functions.

8.7 Typical Control Methods

Lists recommended control methods for common applications.

8.8 Soft Start Methods

Explains different soft start methods like Constant Current and Adaptive Control.

8.9 Stop Methods

Explains various stop methods including Coast to Stop, Timed Voltage Ramp, and Adaptive Control.

8.10 Pump Clean

How to use the pump clean function.

8.11 Reverse Direction Operation

Controlling the motor in reverse direction.

8.12 Jog Operation

How to use the jog operation for alignment or servicing.

8.13 Inside Delta Operation

Behavior of functions when connected inside delta.

8.14 Secondary Motor Set

Programming two separate starting and stopping profiles for motors.

Programmable Parameters

9.1 Main Menu

How to access and navigate the main menu.

9.2 Altering Parameter Values

Steps for changing parameter values using the keypad.

9.3 Adjustment Lock

How to use the adjustment lock to prevent unauthorized parameter changes.

9.4 Parameter List

Overview of parameter groups and their default settings.

9.5 1 Motor Details

Parameters related to motor details like Command Source and Full Load Current.

9.6 2 Motor Start;Stop

Parameters for selecting start mode and ramp time for the motor.

9.7 3 Motor Start;Stop-2

Parameters for the secondary motor configuration.

9.8 4 Auto-Start;Stop

Parameters for configuring automatic start/stop schedules by day.

9.9 5 Protection Levels

Settings for various protection levels like current imbalance, undercurrent, overcurrent.

9.10 6 Protection Action

Defines the starter's response to protection events.

9.11 7 Inputs

Parameters for configuring Input A functions like trip, emergency mode, jog.

9.12 8 Relay Outputs

Parameters for configuring Relay A functions like Run, Warning, Trip.

9.13 9 Analog Output

Parameters for Analog Output A and its scale.

9.14 10 Display

Parameters for language, temperature scale, and graph timebase.

9.15 11 Pump Clean

Parameters for Pump Clean function like Reverse Torque, Reverse Time.

9.16 12 Communications Card

Parameters for Modbus RTU communication like address, baud rate, parity.

9.17 20 Advanced

Advanced parameters like Tracking Gain, Pedestal Detect, Bypass Contactor Delay.

9.18 30 Pump Input Configuration

Parameters for configuring pump sensors like pressure and flow.

9.19 31 Flow Protection

Parameters for flow protection like trip levels and delays.

9.20 32 Pressure Protection

Parameters for pressure protection like trip levels and delays.

9.21 33 Pressure Control

Parameters for controlling the pump based on pressure levels.

9.22 34 Depth Protection

Parameters for depth protection like trip levels and delays.

9.23 35 Thermal Protection

Parameters for temperature sensor type and trip level.

9.24 36 Pump Trip Action

Defines the starter's response to pump sensor faults.

Application Examples

10.1 Smart Card - Pump Control and Protection

Example of using EMX4i with a smart card for pump control and protection.

10.2 Smart Card - Level Controlled Pump Activation

Example of controlling pump activation based on water levels using a smart card.

Troubleshooting

11.1 Protection Responses

Explains how the EMX4i responds to protection conditions and how to reset.

11.2 Trip Messages

Lists common trip messages and their possible causes/solutions.

11.3 General Faults

Describes situations where the starter does not operate as expected without tripping.

AuCom EMX4i Specifications

General IconGeneral
Rated Frequency50/60 Hz
Control MethodSoft Start/Stop
Protection RatingIP20
CertificationsCE, UL, cUL
Communication ProtocolsModbus RTU
ProtectionPhase loss
Operating Temperature-10°C to +50°C
DisplayLCD
Storage Temperature-25°C to +70°C
Humidity5-95% non-condensing
DimensionsVaries depending on model
WeightVaries depending on model
Rated Operational Voltage Ue200-690VAC
Current RatingUp to 1250A (depending on model)

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