Badger Meter Dynasonics TFX-5000

Other manuals for Badger Meter Dynasonics TFX-5000

Questions and Answers:

S
sonyarodriguezAug 4, 2025
Why is my Badger Meter Measuring Instruments system showing no communication?
- C
  Cindy ThompsonAug 4, 2025
  If your Badger Meter Measuring Instruments system isn't communicating, there might be a few reasons: * The transmit and receive wires could be incorrectly wired: Inspect the network wiring from the meter. * The baud rate might not match the master: Ensure the meter's baud rate matches the master's. * Parity and stop bits may not match the master: Verify the settings are compatible with the master. * The slave address might not be unique: Check the addresses of other devices on the network. * The cable might not be terminated properly: For Modbus RTU on EIA-485 network, devices can be daisy chained together. * The cable or chain exceeds 4000 feet: For Modbus RTU on EIA-485 network, the network's full length cannot exceed 4000 feet.
R
rosswilliamAug 11, 2025
What to do if Badger Meter Dynasonics TFX-5000 have intermittent communication?
- J
  Jared LozanoAug 11, 2025
  If you're experiencing intermittent communication issues with your Badger Meter Measuring Instruments, here are a few potential causes and solutions: * The cable may not be properly shielded: Ensure the cable has a shield. * The cable might be routed near power cables, such as variable frequency drives: Route signal cables away from power cables. * The cable may not be terminated properly: For Modbus RTU on EIA-485 network, devices can be daisy chained together. * The cable or chain is longer than 4000 feet: For Modbus RTU on EIA-485 network, the full length of the network cannot exceed 4000 feet.
V
vjohnsonAug 19, 2025
How to fix the issue when unable to write specific parameters in Badger Meter Dynasonics TFX-5000 Measuring Instruments?
- Y
  yperezAug 19, 2025
  If you're unable to write specific parameters on your Badger Meter Measuring Instruments, consider the following: * The transmitter may be set up for read-only or read and write only to resets: Check the Access setting in the Modbus RTU menu. * There might be an issue with the word order (endian) or data type/format: Check the data type and endian of the master and verify that the register in the meter matches.
J
John HansenAug 27, 2025
What causes Badger Meter Dynasonics TFX-5000 to be unable to read specific parameters correctly?
- J
  Jason CameronAug 27, 2025
  If you're unable to correctly read specific parameters on your Badger Meter Measuring Instruments, the issue might be related to the word order (endian) or data type/format. Check the data type and endian of the master and verify that the register in the meter matches.

Badger Meter Dynasonics TFX-5000 Specifications

General

Type	Ultrasonic Flow Meter
Measurement Principle	Transit Time
Accuracy	± 0.5% of reading
Enclosure	NEMA 4X (IP66)
Fluid Types	Clean liquids
Power Supply	24 VDC
Outputs	4-20 mA, pulse
Communication	Modbus RTU

Summary

Scope of This Manual

Typographic Conventions

Explains text formatting, parameter display, and message conventions used in the manual.

Unpacking and Inspection

Procedures for visually inspecting the product and accessories for damage upon receipt.

Safety Terminology and Symbols

Defines hazard symbols (DANGER, WARNING, CAUTION) and key safety considerations for installation and operation.

Introduction

Product Overview and Operation

Describes the TFX-5000 meter, its versions, and the working principle of transit time ultrasonic flow measurement.

Dimensions

Remote Enclosure Dimensions

Provides the physical dimensions and mounting details for the TFX-5000 remote enclosure.

Wall Mount Bracket Dimensions

Details the dimensions and mounting points for wall installation.

Panel Mount Enclosure Dimensions

Provides dimensions and cutout information for panel mounting the meter.

Operation

Keypad Operation on the Home Screen

Explains how to use the keypad buttons (MENU/BACK, DOWN ARROW, ENTER) on the meter's home display.

Keypad Operation in the Menu Structure

Describes how to navigate and interact with the meter's menu system using the keypad.

Selecting an Option in a Parameter List

How to select items from a parameter list using the keypad controls.

Entering a Number

The procedure for inputting numerical values for meter parameters via the keypad.

INSTALLATION

Installation Overview and Considerations

Outlines installation steps based on transducer type and lists important environmental and mounting considerations.

Equipment Required for Installation

Lists the necessary tools and materials for installing the meter and transmitter.

Installing the Transducers

Refers to specific transducer user manuals for detailed installation instructions.

Installing a Meter with Remote Transmitter and Fixed Transducers

Step-by-step guide for installing the transmitter and fixed transducers, including mounting bracket attachment.

Installing a Meter with Remote Transmitter and Adjustable Transducers

Instructions for installing the transmitter and adjustable transducers, including mounting and wiring.

Installing a Panel-Mount Meter

Detailed steps for mounting the meter directly into a customer-supplied panel.

WIRING THE TRANSMITTER

Electrical Symbols and Connection Data

Explains electrical symbols used in wiring diagrams and specifies conductor cross-section requirements.

Rated Terminal Conditions and Transducer Wiring

Lists terminal conditions and provides detailed instructions for wiring the upstream and downstream transducers.

Power Wiring Options

Details for connecting 9-28V DC power and 20-26V AC power to the transmitter.

Mains Power Wiring

Instructions and safety precautions for connecting the transmitter to mains AC power.

4-20 mA Output Wiring

How to connect the isolated 4-20 mA analog output for transmitting flow rate data.

Digital Outputs Wiring

Wiring diagrams and explanations for digital outputs like control signals and alarms.

Digital Communication and Input Wiring

Details RS485, Digital Input, and AquaCUE/BEACON endpoint wiring configurations.

RTD Interface Wiring (Energy Models)

Instructions for connecting RTD sensors for temperature measurement in energy models.

Auxiliary Output Card Wiring

Wiring connections for auxiliary output cards.

Installing the MicroSD Card

Safety precautions and steps for inserting or removing the MicroSD card.

Menu Map and Initial Setup

Connecting the USB Cable for Software

How to connect the TFX-5000 meter to a computer using a USB cable for software management.

Initial Meter Setup Procedure

Step-by-step guide for configuring meter settings using the keypad, including pipe, transducer, and fluid parameters.

MENU MAP

Main Menu Structure and Navigation

Overview of the TFX-5000 meter's menu hierarchy, access levels, and navigation controls.

PARAMETER DESCRIPTIONS BY MENU

Main Menu Functions Overview

Describes the purpose and function of each of the five main menus (Setup, Display, Information, Diagnostics, Reset).

Setup > Units Configuration

Defines measurement units for flow rate, total, and velocity, including decimal place settings.

Setup > Meter Configuration

Parameters for configuring the meter, including transducer type, mounting, and pipe path selection.

Setup > Meter > Pipe Configuration

Settings for pipe material, type, size, nominal size, wall thickness, and liner material.

Setup > Meter > Fluid Properties

Configuration of fluid type, sound speed, viscosity, specific gravity, and specific heat for accurate measurements.

Setup > Meter > Flow Setup

Settings for flow direction, low flow cutoff, signal cutoff, and maximum flow limits.

Setup > Meter > Advanced Settings

Advanced parameters including heat calculation, damping, sensitivity, hysteresis, and filter methods.

Setup > Meter > Calibration

Procedures for factory and field calibration, including setting factor modes, zeroing, sensor factors, and scale factors.

Setup > Input;Output > Current #1 Configuration

Configuring the 4-20mA output source, range, minimum/maximum values, and failure modes.

Setup > Inputs;Output > Output #1;Output #2 Configuration

Setting up output modes (frequency, pulse, alarm), output source, and associated parameters.

Setup > Inputs;Output > Input Configuration

Configuring digital input actions (reset, unlatch alarm) and active voltage states.

Setup > Inputs;Output > RTD Configuration

Settings for RTD temperature sensors, including type, range, and delta temperature calculation for energy models.

Setup > Communications Configuration

Configuring communication protocols (Modbus, BACnet, Ethernet) and network settings for data transfer.

Setup > Data Logging Settings

Configuring data logging mode, time intervals, and parameters to be logged to the microSD card.

Setup > Options

Settings for the communication card type and its associated configuration.

Setup > Passcode Setup > Security

Establishing security levels, setting passcodes for ADMIN, OPERATOR, and SERVICE access.

Setup > Passcode Recovery

Procedures for generating and using recovery codes to regain access if passcodes are lost.

Display Menu Settings

Customizing display language, decimal format, brightness, contrast, dimmer level, and timeout.

Information Menu

Accessing essential system information such as vendor, model, serial number, and firmware version.

Diagnostics Menu

Viewing system status, signal strength, history, output status, and hardware options for troubleshooting.

Reset Menu Options

Procedures for resetting the flow totalizer and unlatching alarms.

TROUBLESHOOTING

Out of Specification and Error Messages

Explains warning, alarm, and error messages, their classification, and how they appear on the display.

Check Function Codes and Message Buffer

Lists function codes for test modes and how to view the alarm/message history buffer.

Symptoms and Recommended Actions

Lists common symptoms like no power or incorrect readings and provides troubleshooting steps.

REPLACEMENT PROCEDURES

Tools Required and AC Module Replacement

Lists required tools and provides steps for safely replacing the AC module.

Replacing Communication;Dry Contact Board

Instructions for replacing the communication or dry contact board assembly.

Replacing the Main Board

Steps for safely removing and replacing the main circuit board.

SPECIFICATIONS

System Specifications

Details liquid types, flow accuracy, repeatability, velocity, and general safety certifications.

Transmitter and Enclosure Specifications

Covers transmitter options, display, enclosure construction, environmental ratings, and configuration.

Inputs;Outputs and Transducer Specifications

Details electrical inputs/outputs, ports, and specifications for various transducer models.

RTD Kits, Data Logging, and Software

Information on RTD kits, data logging storage, and the SoloCUE configuration software.

PART NUMBER CONSTRUCTION

TFX-5000 Flow Meters for Pipes 2 in. and Smaller

Guide to constructing part numbers for standard TFX-5000 flow meters for pipes up to 2 inches.

Flow Meters for Pipes 2 in. and Smaller (Hazardous Locations)

Guide to constructing part numbers for hazardous location models for smaller pipes.

TFX-5000 Flow Meters for Pipes 2.5 in. and Larger

Guide to constructing part numbers for standard TFX-5000 flow meters for pipes 2.5 inches and larger.

Flow Meters for Pipes 2.5 in. and Larger (Hazardous Locations)

Guide to constructing part numbers for hazardous location models for larger pipes.

TFX-5000 Energy Meters for Pipes 2 in. and Smaller

Guide to constructing part numbers for energy meters used with pipes up to 2 inches.

TFX-5000 Energy Meters for Pipes 2.5 in. and Larger

Guide to constructing part numbers for energy meters used with pipes 2.5 inches and larger.

NORTH AMERICAN PIPE SCHEDULES

Cast Iron Pipe Schedules (3-10 inch)

Provides standard class dimensions for cast iron pipes in sizes 3 to 10 inches.

Steel, Stainless Steel, PVC Pipe Schedules

Presents pipe schedule data (OD, Wall, ID) for steel, stainless steel, and PVC pipes.

Steel, Stainless Steel, PVC Pipe Schedules (Continued)

Continuation of pipe schedule data for steel, stainless steel, and PVC pipes, including SCH 10 through SCH 40.

Copper Tubing, Brass Pipe, and Aluminum Dimensions

Provides dimensional data for copper tubing, copper and brass pipes, and aluminum pipes.

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