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Bosch rexroth SE 2/C Series User Manual
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Assembly instructions
3 842 358 737/2022-08
Replaces: –
ENGLISH
SE 2/C-…, SE 2/R-…
Con
ve
y
or unit
V
alid for t
he follo
wing types:
3 842 998 038, AS 2/C-400
3 842 998 039, AS 2/C-700
3 842 998 040, AS 2/R-1200
3 842 998 041, AS 2/R-2200
3 842 998 052, AS 2/R-300
3 842 998 053, AS 2/C-100
3 842 998 072, AS 2/R-700
3 842 998 087, AS 2/C-250
3 842 998 233, AS 2/R-V-1200
3 842 998 234, AS 2/R-V-2200
ENGLISH
2
Table of Contents
Table of Contents
3
About this Documentation
6
Validity of the Documentation
6
Required and Supplementary Documentation
7
Presentation of Information
7
Safety Instructions
7
Symbols
8
Designations
9
Abbreviations
10
Safety Instructions
10
About this Chapter
10
Intended Use
10
Improper Use
10
Personnel Qualifi Cations
11
General Safety Instructions
11
Product-Specifi C Safety Instructions
12
Personal Protective Equipment
13
Owner Responsibilities
13
General Notes on Property and Product Damage
13
Scope of Delivery
14
Condition on Delivery
14
About this Product
14
Specifi Cations
14
Use of Drive Module as 2
14
Version of Drive Module as
14
Product Description
15
Differences between Previous and New Section Profi Le
19
Identifi Cation of the Product
22
Transport and Storage
22
Transporting the Product
22
Storing the Product
22
Assembly
23
Unpacking
23
Installation Requirements
23
Installation Position
23
Required Tools
23
Required Accessories
24
Symbols Used
25
Assembling the Product
26
Assembling the Section ST 2/C, ST 2/R on Leg Sets
26
Assembling the Section ST 2/C-H, ST 2/R-H, ST 2/R-V on Leg Sets
27
Assembling the Curve KU 2/O-90, KU 2/O-180 on Leg Sets
30
Assembling the Drive Module
31
R-V-1200
33
Assembling the Return Unit um 2
34
Assembling the Cross Connector and Foundation Bracket
35
Assembling the Conveyor Units Drive Head-To-Return Unit
36
Assembly Instructions: Unwinding of the Chain from the Chain Reel
38
Assembly Instructions: Running Direction of Chain
39
Assembly Instructions: Lubricating Points
39
Assembly Instructions: Fixing the Chain Tensioner at
40
Assembly Instructions: Fixing the Chain Tensioner at as 2/C-H, as 2/R-H, as 2/R-V
40
Assembling the Conveyor Chain
41
Motor Mounting (MA) = R/L
41
Assembling the Conveyor Chain
43
Motor Mounting (MA) = M
43
Assembling the Conveyor Chain: as 2/C-400
45
R-V-1200
45
R-V-1200
47
Modifying the Mounting Position of the Motor-Gear Combination or the Gear Motor
48
Scanning the Chain Length with Sensor: as 2/R-1200
52
Electrical Connection of the Product
54
Commissioning
57
Initial Commissioning
57
Residual Risks
59
Re-Commissioning after a Standstill
61
Operation
61
Information on Operation
61
Wear
61
Measures to Reduce Wear
61
Loading the Workpiece Pallet
62
Environmental Factors
62
Maintenance and Repair
63
Cleaning and Care
64
Inspection
64
Conveyor Chain (Fl at Top Chain / Accumulation Roller Chain)
64
Maintenance
64
Bearings
64
Gear
64
Motor
64
Conveyor Chain (Fl at Top Chain / Accumulation Roller Chain)
65
Possibilities to Lubricate the Conveyor Chain Manually
66
LU 2 Automatic Lubrication Unit
67
Replacing Wear Parts
68
Designations
68
Required Tools
68
Required Accessories
68
As 2/C-100
69
Assembly Instructions: Finding a Chain Lock with an Operable Chain
70
Assembly Instructions: Fixing the Chain Tensioner at
71
As 2/R-1200
71
Detecting the Chain Length at
72
Detecting the Chain Length at SE 2/C-H, SE 2/R-H, SE 2/R-V
72
Motor Mounting (MA) = R/L
73
Shortening the Conveyor Chain: as 2/C-100, as 2/R-300, Motor Mounting (MA) = M
75
Shortening the Conveyor Chain: as 2/C-400
77
As 2/R-V-1200
77
Assembly Instructions: Changing Chain and Wear Parts
79
Assembly Instructions: Running Direction of Chain
81
Assembly Instructions: Lubricating Points
81
Motor Mounting (MA) = R/L
82
Changing the Conveyor Chain: as 2/C-100, as 2/R-300, Motor Mounting (MA) = M
84
Changing the Conveyor Chain: as 2/C-400
87
As 2/R-V-1200
87
Changing the Connection Belt Roller / Connection Toothed Belt
90
Motor Mounting (MA) = R/L
91
Replacing the Motor And/Or Gear as 2/C-100, as 2/R-300, Motor Mounting (MA) = R/L
91
Replacing the Motor And/Or Gear as 2/C-100, as 2/R-300, Motor Mounting (MA) = M
92
Replacing the Gear Motor: as 2/C-400
93
As 2/R-V-1200
94
Changing the Glide Profi Les, Previous and New Section Profi Le
95
Changing the Glide Profi Les: KU 2/O
98
Changing the Glide Profi Les: SE 2/R
99
Changing the Glide Profi Les: SE 2
100
Changing the Glide Profi Le from Above: SE 2/C
101
Changing the Glide Profi Le from Above: SE 2/R
103
Spare Parts
105
Decommissioning
105
Disassembly and Replacement
105
Preparing the Product for Storage/Later Use
105
Disposal
105
Upgrading and Modifi Cation
106
Troubleshooting
106
Technical Data
107
Ambient Conditions
107
5
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Bosch rexroth SE 2/C Series Specifications
General
Brand
Bosch
Model
rexroth SE 2/C Series
Category
Accessories
Language
English
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