CTR9 Car-O-Liner Group AB
49023, EN - rev. 4, 2020-01 5
4.5.5
Changing and aligning the A-Tong electrodes .................... 62
4.5.6 Changing the A-Tong electrode caps ................................. 63
4.5.7 Setting the A-Tong in horizontal or vertical position ............ 65
5 Welding menu ................................................................ 67
5.1 General ............................................................................................. 67
5.2 Control panel and display .................................................................. 67
6 Welding modes .............................................................. 68
6.1 Fully Automatic mode ........................................................................ 68
6.2 Auto 1 mode ...................................................................................... 69
6.3 Auto 2 mode ...................................................................................... 70
6.4 Manual mode ......... ............................ ........................... ..................... 71
6.5 Pre pulse - for burning off coatings .................................................... 72
6.6 Using edge welding caps ................................................................... 74
6.7 WeldLogger (in CTR9 welder and optional PC software) ................... 75
6.7.1 Activate WeldLogger .......................................................... 75
6.7.2 Vehicle sections list ............................................................ 76
6.7.3 Check previous log files from the "WeldLogger" ................. 77
6.7.4 Delete unsatisfactory welding ............................................. 78
6.7.5 Save log files to USB memory ............................................ 79
6.7.6 Optional: Print from WeldLogger PC software .................... 80
6.8 Turning off cooling water when changing electrodes ......................... 81
6.9 User settings ..................................................................................... 82
6.10 Multi function gun settings ................................................................. 83
6.10.1 Installing the multi-function gun .......................................... 84
6.10.2 Fitting the multi-function gun .............................................. 85
6.10.3 Grounding the welding object when using tools (except
single spot) ........................................................................................ 86
6.10.4 Select required tool ............................................................ 87
6.10.5 Single spot welding ............................................................ 88
6.10.6 Dent puller - for washers and triangular pulling eye ............ 92
6.10.7 Screw 6 mm ....................................................................... 93
6.10.8 Screw 5 mm ....................................................................... 94
6.10.9 Clip rivet ............................................................................. 95
6.10.10 Stitch welding and welding of Zig zag wire ......................... 96
6.10.11 Carbon rod and stamp electrode shrinking ......................... 97
6.10.12 Ending the multi-function gun program ............................... 98
6.11 A-Tong settings ................................................................................. 99
6.11.1 Auto 1 mode ....................................................................... 99
6.11.2 Auto 2 mode ..................................................................... 100
6.11.3 Manual mode ................................................................... 100
6.12 Performing nugget strength tests ................ ........................... .......... 101
7 Service and Maintenance ............................................ 102
7.1 Service ............................................................................................ 102
7.2 Maintenance .................................................................................... 103
8 Troubleshooting........................................................... 105
8.1 Fault tracing table welder unit .......................................................... 106
8.2 Display information messages ......................................................... 109
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