P/N 104075, Rev. 0 Page 21
3SETUP
IN THIS CHAPTER:
3.1 RECEIPT AND INSPECTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -21
3.2 L
IFTING AND RIGGING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -22
3.3 KM3000/KM4000
TOOLING SETUP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -22
3.4 KM3000
STANDARD SHAFT MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -23
3.5 KM4000
STANDARD SHAFT MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -24
3.6 KM3000
STUB-END MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -26
3.7 KM4000
STUB-END MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -26
3.8 L
ARGE SHAFT MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -26
3.9 KM3000
SMALL SHAFT MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -28
3.10 KM4000
SMALL SHAFT MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -28
3.11 KM3000/KM4000
EXTRA LONG SHAFT MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - -28
3.12 KM3000/KM4000
BENCH VISE MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -29
3.13 KM3000
CROSS MILLING SETUP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -29
3.14 KM3000/KM4000
TRAVERSE FEED - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -29
3.15 KM3000/KM4000
VERTICAL ADJUSTMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -29
This section describes the setup and assembly procedures for the KM3000/
KM4000 key mill machine.
3.1 RECEIPT AND INSPECTION
Your CLIMAX product was inspected and tested prior to shipment, and packaged
for normal shipment conditions. CLIMAX does not guarantee the condition of
your machine upon delivery.
When you receive your CLIMAX product, perform the following receipt checks:
1. Inspect the shipping containers for damage.
2. Check the contents of the shipping containers against the included invoice
to make sure that all components have been shipped.
3. Inspect all components for damage.
Contact CLIMAX immediately to report damaged or missing components.
Keep the shipping container and all packing materials for future storage
and shipping of the machine.
The machine ships from CLIMAX with a heavy coating of LPS 3. The recom-
mended cleaner is LPS PreSolve Orange Degreaser. All parts must be cleaned
before use.