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Climax KM3000 - Electric Power: Starting the Machine; Hydraulic Checks; Km3000;Km4000 Operation; Pneumatic Checks

Climax KM3000
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P/N 104075, Rev. 0 Page 33
WARNING
The electric motor is not rated to run motor in a damp or explosive
environment. Keep liquids away from the motor.
4.1.2 Pneumatic checks
Fill the air lubricator on the PCU with air oil. Use Marvel Air Tool Oil lubricator
oil or equivalent.
Drain the air filter.
Close the ball valve before connecting the key mill to the air supply.
Be sure the in-line air pressure is 80 psi. Check that the air lines are not obstructed
or damaged.
4.1.3 Hydraulic checks
Turn the hydraulic power unit OFF.
Check the reservoir level - fill the reservoir to above the red bar with hydraulic oil
or equivalent.
Fill the pump case with hydraulic oil. To fill the case, remove the small hex cap
(toward the pump motor) on top of the case housing.
Be sure the power unit wiring matches the electric source.
Be sure the power unit is level.
Clean all hydraulic fittings before connecting them.
4.2 KM3000/KM4000 OPERATION
4.2.1 Electric power: starting the machine
CAUTION
To avoid injury by shock or explosion, do not operate electric motors in
damp or volatile conditions.
Do the following to start the electric machine:
1. Turn off the motor.
2. Check the power cord for damage. Repair or replace the cord if necessary.
3. Plug in the motor.
4. Press the motor control trigger to start the motor. While holding the trigger,
press the trigger lock to latch the trigger in the on position.
5. Position the end mill on the shaft.

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