EasyManua.ls Logo

Conair CSC User Manual

Conair CSC
141 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Combination
Puller/Cutter
Instant Access
Parts and Service
(800) 458-1960
(814) 437-6861
www.conairnet.com
The Conair Group, Inc.
One Conair Drive
Pittsburgh, PA 15202
Phone: (412) 312-6000
Fax: (412)-312-6227
CSC Model
UGE048/1103
Installation
Operation
Maintenance
Troubleshooting

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Conair CSC and is the answer not in the manual?

Conair CSC Specifications

General IconGeneral
BrandConair
ModelCSC
CategoryCutter
LanguageEnglish

Summary

INTRODUCTION

Purpose of the User Guide

Explains the manual's purpose, organization, and user responsibilities.

How the User Guide is organized

Details the structure and use of symbols within the user guide.

Your Responsibilities as a User

Outlines user duties regarding safety and equipment operation.

ATTENTION: Read this so no one gets hurt

Critical safety warnings and precautions to prevent injury.

How to Use the Lockout Device

Step-by-step procedure for safely isolating equipment from power.

DESCRIPTION

What is the Combination Puller/Cutter?

Provides an overview of the machine's function and capabilities.

Typical Applications

Lists common uses and materials processed by the puller/cutter.

Limitations

Describes constraints and situations where the equipment is not suitable.

How the Combination Puller/Cutter Works

Explains the mechanical process and components of the machine.

Combination Puller/Cutter Features

Highlights the key components and functionalities of the equipment.

Specifications

Presents technical data, dimensions, and electrical requirements.

Optional Equipment

Lists and describes additional features and accessories available.

INSTALLATION

Unpacking the Boxes

Instructions for safely uncrating and inspecting the equipment.

Preparing for Installation

Lists required tools and site preparation steps before installation.

Positioning the Combination Puller/Cutter

Guide for placing and aligning the unit on the extrusion line.

Connecting the Main Power Source

Steps for safely connecting the unit to the main electrical supply.

Installing the Cutter Blades

Procedure for mounting the cutting blade into the cutter head.

Mounting the Cutter Bushings

Steps for correctly installing the cutter bushings onto the head.

Adjusting Belt Tension

Procedure for setting the correct tension on the puller belts.

Setting the Belt Gap

Instructions for adjusting the space between the puller belts.

Checking Repeatability

Procedure for testing the accuracy of the cutter's performance.

Repeatability Test Results

Explanation of the values and indicators for repeatability tests.

Preparing for Testing

Checklist of items to verify before performing operational tests.

Testing the Installation

Step-by-step guide to verify the correct installation and operation.

OPERATION

The Cutter Control

Overview of the main interface and control panel for the cutter.

Cutter Operation Instructions

Detailed guide on how to operate the cutter section of the machine.

Cutter Control Features

Describes the specific features and functions of the cutter control.

Puller Control Features

Describes the specific features and functions of the puller control.

Stopping the Puller

Recommended procedure for safely stopping the puller mechanism.

Shutting down the Puller

Steps for safely powering down the puller portion of the unit.

Combination Control features

Highlights the buttons and controls for the combined unit.

Before Starting the Combination Unit

Daily maintenance checks and preparations before operation.

Powering Up

Sequence of steps for starting the machine and its control system.

Programing the Puller Speed

Guide for setting the desired speed for the puller mechanism.

Setting the Cutting Mode

Instructions for selecting and configuring the cutter's operating mode.

Checking Cut Quality

Procedure for verifying the quality and accuracy of the cuts.

Starting the Puller/Cutter

Steps to safely start the combined puller and cutter system.

Making Adjustments During Operation

Describes adjustments that can be made while the machine is running.

Making Large Changes to the Puller Speed

Procedure for adjusting puller speed significantly.

Stopping Only the Cutter

Steps to safely stop the cutter portion while the puller runs.

Stopping the Puller/Cutter

Recommended procedure for safely stopping the entire machine.

Shutting down the Combinations Unit

Steps for safely powering down the complete puller/cutter unit.

MAINTENANCE

Maintenance Features

Lists the key components requiring regular maintenance.

Warnings and Cautions

Important safety guidelines and precautions for maintenance.

Preventative Maintenance Schedule

Lists daily, weekly, monthly, and semi-annual maintenance tasks.

Inspecting Cutter Blades

Guidance on checking cutter blades for sharpness and wear.

Inspecting Blade Hardware

Procedure for checking the bolts and pins securing the cutter blades.

Inspecting Cutter Bushing Screws

Checks for tightness of screws securing the cutter bushings.

Checking the Closure Latch

Procedure for verifying the proper function of the knife guard latch.

Checking Floor Locks

Ensuring stability by checking the engagement of the floor locks.

Cleaning the Lubrication Tray

Instructions for cleaning and maintaining the blade lubrication tray.

Lubricating the Slide Rail

Guide for applying lubricant to the machine's slide rail system.

Checking Grease Locations

Identifies points requiring grease and the types of grease to use.

Adjusting the Cutter Proximity Switches

Procedure for calibrating the cutter's proximity switches.

Checking Electrical Connections

Steps for inspecting wiring and terminals for security and damage.

Testing Belt Tension

Procedure for checking and adjusting the tension of the puller belts.

Checking the Belt Gap

Instructions for verifying and adjusting the gap between the belts.

Replacing Belts

Step-by-step guide for replacing worn or damaged puller belts.

Checking Torque

Procedure for ensuring the Trantorque coupling is properly tightened.

TROUBLESHOOTING

Before Beginning

Initial steps and checks before starting the troubleshooting process.

A Few Words of Caution

General safety warnings and precautions for troubleshooting.

Identifying the Cause of a Problem

Guides on how to diagnose issues related to puller or cutter operation.

Puller Operation Problems

Common issues encountered with the puller mechanism and their solutions.

Cutter Operation Problems

Common issues encountered with the cutter mechanism and their solutions.

Product Quality Problems

Troubleshooting guide for issues affecting the quality of the cut product.

Restoring Default Memory Settings

Procedure to reset the control to factory default parameters.

Restoring User-Specific Memory Settings

Guide for re-entering custom settings after a reset.

Replacing Safety and Proximity Switches

Instructions for identifying and replacing faulty safety components.

Checking the Servo Amplifier

Steps to diagnose issues with the servo amplifier unit.

Adjusting the Proximity Switches

Procedure for calibrating the proximity switches for proper function.

Checking the Motor/Reducer Assembly

Guide for inspecting the motor and reducer for faults or wear.

Checking the Encoder

Steps to inspect the encoder for damage or improper connection.

Testing Repeatability

Procedure for verifying the cutter's cut-to-cut accuracy.

Results of Repeatability Testing

Interpretation of repeatability test data and potential issues.

SERVICE INFORMATION

HOW TO CONTACT CUSTOMER SERVICE

Information on how to reach Conair's customer service department.

BEFORE YOU CALL ...

Checklist of information needed before contacting customer service.

WARRANTY INFORMATION

EQUIPMENT GUARANTEE

Details the manufacturer's guarantee against material and workmanship defects.

PERFORMANCE WARRANTY

Describes the warranty covering the equipment's performance ratings.

WARRANTY LIMITATIONS

Outlines exclusions and conditions related to the equipment warranty.

CUTTER BLADE SELECTION AND USE

Blade materials

Overview of different materials used for cutter blades and their properties.

ALL ABOUT CUTTER BUSHINGS

Cutter bushing bore size

Details how bore size impacts cutting process and blade support.

BLADE AND BUSHING LUBRICATION

Description of the cutting process

Explains how the rotary knife cutter displaces material during cuts.

Flexible materials

Describes cutting characteristics and cut quality for flexible extrudates.

Rigid materials

Details cutting behavior and potential issues with rigid extrudates.

Friction and heat during cutting

Explains how friction and heat generation affect cutting performance.

CHOOSING BELT MATERIALS

CONAIR BELTS

Table listing available Conair puller belts by part number and material.

PULLER CONTROL SETTINGS

Setpoint Control

Table of parameters for setting primary and secondary setpoints.

Alarms and Limits

Table of parameters for setting machine alarms and operational limits.

Acceleration and Deceleration

Table of parameters for controlling machine acceleration and deceleration times.

Phase Control

Table of parameters related to phase control and pulse limits.

Scaling

Table of parameters for setting engineering units and display modes.

Phase Control

Table of parameters related to phase control and pulse limits.

Scaling

Table of parameters for setting engineering units and display modes.

Scaling Format Selection and Control

Parameters for configuring measurement units and display formats.

Tuning

Table of parameters for adjusting control loop tuning (Gain, Reset, Rate).

Scaling Format Selection and Control

Parameters for configuring measurement units and display formats.

Setpoint Control

Table of parameters for setting primary and secondary setpoints.

Analog Input/Output

Table of parameters for configuring analog input and output signals.

ADVANCED PROCEDURE: PID TUNING

Gain

Adjusts the contribution of the proportional component to the control.

Reset

Adjusts the contribution of the integral component to the control.

Rate

Adjusts the contribution of the derivative component to the control.

Trim authority

Determines how much output is influenced by Gain, Reset, and Rate.

Rate threshold

Sets the differential error required before the Rate term influences output.

USING THE DIGITAL BELT GAP SENSOR

On/Off

Button to turn the digital belt gap sensor device on and off.

Mode

Button to select the readout format (decimals, fractions, millimeters).

+

Button to increment the displayed engineering unit value.

0

Button to zero the sensor reading, making measurements relative.

Button to decrement the displayed engineering unit value.

ADJUSTING THE PNEUMATIC UPPER BELT ACTUATOR