6-1
6. COOLING SYSTEM
SERVICE INFORMATION
● Do not remove the radiator cap except to refill or drain the cooling system after servicing the cooling system.
● Avoid spilling coolant on painted surfaces. If contaminated, wash in water immediately.
● After disassembling or servicing the cooling system, check for leaks with a radiator cap tester.
SPECIFICATIONS
TORQUE VALUES :
WATER PUMP IMPELLER : 0.98~1.37㎏f·m
WATER PUMP COVER BOLT: 0.78~1.18㎏f·m
6
SERVICE INFORMATION
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6-1
TROUBLESHOOTING
········
6-2
COOLANT
····················
6-3
COOLING SYSTEM INSPECTION
··
6-3
COOLING SYSTEM TEST
····
6-4
RADIATOR
··················
6-4
RADIATOR DISASSEMBLY
··
6-5
THERMOSTATIC SWITCH INSPECTION
··
6-6
RADIATOR ASSEMBLY
······
6-6
WATER PUMP
················
6-7
THERMOSENSOR
··········
6-11
THERMOSTATIC
············
6-12
•Do not remove the radiator cap if the coolant temperature is over 100°C. Removing the cap while the engine is hot
and the coolant is under pressure may cause serious scalding. When the temperature is below, carefully remove the
cap with a cloth.
•Cooling system service should be done while the engine is cool.
•Radiator coolant is toxic. Keep it away from skin, eyes and clothes.
- If any coolant gets on your skin or clothes, rinse thoroughly with soap and water.
- If any coolant gets in your eyes, rinse them with water and consults a doctor immediately.
- If any coolant is swallowed, induce vomiting, gargle and consult a physician immediately.
- Especially pay attention to reserve the coolant. Keep out of reach of children.
RADIATOR CAP RELIEF PRESSURE
THERMOSTAT
TEMPERATURE
BEGIN TO OPEN
FULLY OPEN
VALVE LIFT
COOLANT CAPACITY
RADIATOR: 1000 20cc
RESERVE TANK : 400
20cc
80 2 C
90
C
3.5~4.5mm
Total system 1400
20cc
0.9 0.1kg/cm
2