Dinolift 160XT - Test Loading Instructions for Regular Inspection

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160XT 180XT 210XT
Test load (I):
160XT = 270 kg
180XT and 210 XT = 215 kg
Test load (II):
160XT and 180XT = 270 kg
210 XT = 80 kg
- in this case the lift shall be inspected according to the instructions for the annual
inspection
- the lift shall be subjected to a test-loading and stability test
- a protocol shall be drawn up for the inspection
20.6 TEST LOADING INSTRUCTIONS FOR REGULAR INSPECTION
1. Place the lift on an even surface with good carrying capacity. Drive the outriggers
to their lowest position (the minimum support width).
2. Turn the boom to the side from the tow-bar and lower it on the ground.
3. Put a weighed load (I) onto the platform.
4. Lift the boom to as high as it goes and
extend the telescope to its full length
(maximum lifting height).
5. Lower the boom until the safety device stops the movement.
6. Turn the boom round over 360°.
7. Retract the telescope and lower the boom to a horizontal position.
8. Extend the telescope until the safety limit switch RK4 stops the movement.
Establish the standing stability in this situation by turning the lift round over 360°.
9. Carry out the same procedure with load (II) on
the platform.
10. Compare the outreach with the reach diagram,
and as necessary, readjust according to the instructions for "Adjustment of the
overload limit switches".
After the above mentioned test loadings (case I and case II) and the subsequent
inspection have been completed without finding any defects in the structure or stability of
the lift, the lift may be used inside the permitted operating range presented in the
reach/platform load diagram of this manual.
The max. allowed load on the platform is 215 kg
- in conjunction with the first, i.e. start-up, inspection, the lift shall be subjected to an
overload test with an excess load of 50 % and after that the supporting structures
shall be thoroughly inspected
- in conjunction with the annual inspection the lift shall be subjected to a regular
inspection, a test-run and a test loading with maximum permissible load and a
thorough inspection of the supporting structures
- the first inspection shall be recorded in the start-up inspection protocol and the
test-run shall be recorded in the protocols for the annual and regular inspection
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