Engine Removal, Replacement and Testing
Page 9J-2
Base
Engine Components
DODGE Turbo Diesel
Engine Removal
Caution: Use the
equipment
manufacturer's recommendations and precautions for removal of
chassis
parts to gain
access
to the engine.
Preparatory Steps:
• Remove the hood.
• Disconnect the
battery.
•
Drain
the coolant.
« Remove, Fan/Fan Clutch Assembly, Fan Shroud, Radiator.
- Disconnect the air
intake
and exhaust pipes.
• Disconnect the air conditioner connections.
• Disconnect the
alternator.
• Disconnect the accelerator linkage.
- Disconnect
throttle
linkage
from
the control lever. Do not remove control lever
from
the Injection pump.
• Disconnect the ground cable.
• Disconnect the starter.
• Disconnect all engine driven
accessories.
• Disconnect the
torque
converter.
-
Drain
the lubricating oil.
• Disconnect the transmission cooler lines.
• Hoist the engine.
• Disconnect the power steering lines.
- Disconnect the
fuel
lines.
• Remove the
motor
mounts.
• Remove the transmission bolts.
Engine Replacement
Listing of Steps:
• Hoist engine.
• install the
motor
mounts.
- Install the transmission bolts.
• Bolt-up the
torque
converter.
• Connect the transmission cooler lines.
• Connect power steering lines.
• Connect the
fuel
lines.
- Connect all engine driven
accessories.
• Install the starter.
• Connect the ground cable.
• Connect the accelerator linkage.
- Connect the
throttle
linkage to the control lever. Do not remove the control lever
from
the Injection pump.
• Connect the air conditioner connections.
• Connect the
alternator.
• Connect the air
intake
and exhaust pipes.
• Install
fan/fan
clutch assembly, fan shroud and
radiator.
- Install the lubricating oil.
- Install coolant.
• Install transmission
fluid
(automatic).
• Connect the
battery.
• Test engine assembly.
• Install the hood.
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