Dodge D350 1990 - Alternative Repair Procedures

Base Engine Components
DODGE Turbo Diesel
Alternative Repair Procedures
Page9K-l
Alternative Repair Procedures
Section 9K
Contents
Subject Page
About this Section ... . . - 9K-2
When Should an Alternative Repair Be Performed? ... • •«• 9K-2
Inspection « 9K-2
Follow All Safety Instructions Noted in the Procedures 9K-2
Follow the Cleaning Instructions Specified in the Procedures 9K-2
Perform the Inspections Specified in the Procedures 9K-2
Cylinder Block Repair Procedures — ..... — — . — - 9K-3
Repair Tools - • • 9K-3
Combustion Deck 9K-4
Cam Bore(s) .......... 9K-5
Cylinder Bore(s) Repair - General • 9K-5
Cylinder Bore(s) • 9K-6
Repair Sleeve Installation 9K-7
Crankshaft Repair Tools 9K-11
Crankshaft Grinding - General — 9K-11
Crankshaft Main Journal Regrlnd Specifications — — . 9K-11
Thrust Journal /Thrust Surface Width Regrindlng • 9K-12
Crankshaft Main Journal Radius - Regrlnd — 9K-13
Preferred Procedure - All Main Journals 9K-13
Optional Procedure - Not to be Used when Thrust Surface Width is Reground — 9K-13
Crankshaft Rod Journal Regrind Specifications 9K-14
Crankshaft Rod Journal Radius - Regrind 9K-14
Preferred Procedure — .... — — — ..... — ......... — 9K-14
Optional Procedure 9K-15
Cylinder Head Repair Tools . ....... 9K-16
Cylinder Head Combustion Deck Inspection and Refaclng 9K-17
Valve Guides: Inspection and Installation — 9K-17
Service Valve Guides - Thin Wall 9K-18
Service Valve Guides-Thick Wall 9K-18
Valve Seats - General 9K-19
Calculating the Grinding Depth (integral seats only) 9K-20
Grinding the Valve Seats 9K-20
Valve Depth Limit (Integral and Inserted Seats) 9K-22
Valve Seat Width Limit 9K-23
installing Service Valve Seats .... — — — 9K-23
Valve Seat Insert - Pocket Machining Dimensions, Intake Seat 9K-23
Valve Seat Insert - Pocket Machining Dimensions, Exhaust Seat 9K-24
Replacing Service Seats 9K-26
Grinding the Valves 9K-26
Inspect the Valve Springs 9K-28
Valve Spring Dimensional Limits ............ — 9K-28
Valve Spring Minimum Load Limit 9K-28
Assembly of the Cylinder Head — ........... 9K-28