Alternative Repair Procedures
Page9K-4
Base
Engine Components
DODGE
Turbo Diesel
Combustion Deck
The distortion of the combustion deck face is not to exceed
0.010mm
[.0004
inch] in any
50.00mm
[2.0 inch] diameter.
Overall variation end to end or
side
to side
.075mm
[.003 inch].
The combustion deck can be refaced twice. The first reface
should
be
0.15mm
[0.0059
inch]. If additional refacing is
required, an additional
0.35mm
[.0138
inch] can be removed.
Total allowed refacing
is
0.50mm
[.0197
inch].
A=
0.15mm
[0.0058
inch]
0.35mm
[0.0138
inch]
0.50mm
[0.0197
inch]
B
=
323.00mm
±0.10
[12.7165
inch
±.0039]
322.85mm
±0.10
[12.7106
inch
±.0039]
322.50mm
±0.10
[12.6968
inch+
.0039]
First
reface
Second
additional reface
Total Allowed
Standard
First
reface
Second
reface
Surface
finish requirements * 1.5 - 3.2 micrometers [60 -126
microinch]
The upper
right
corner of the rear face of the block must be
stamped
with
a X when the block is refaced to
0.15mm
[0.0059
inch].
A second X must be stamped beside the first when the
block
is
refaced to
0.50mm
[0.0197
inch].
B
Consult
the parts catalog for the proper head gaskets which
must be used
with
refaced blocks to insure proper piston-to-
valve clearance.
A
=
Use
where block deck has been refaced
0.15mm
[0.0059
inch], (two notches)
B
=
Use
where block deck has been refaced
0.50mm
[0.0197
inch],
(three
notches)