Dynapac CC1300C - Maintenance Service Checklist

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Maintenance - Maintenance schedule

4812161201_F.pdf2018-04-17

Service - Checklist

Main Page

Table of Contents3
Introduction11
The Machine11
Intended Use11
Warning Symbols11
Safety Information11
General12
CE Marking and Declaration of Conformity13
Safety - General Instructions15
Safety - When Operating17
Work Driving17
Driving Near Edges18
Special Instructions19
Standard Lubricants and Other Recommended Oils and Fluids19
Higher Ambient Temperatures, above +40°C (104°F)19
Lower Ambient Temperature - Freeze Risk19
Temperatures19
High Pressure Cleaning19
Fire Fighting20
Roll over Protective Structure (ROPS)20
Battery Handling20
Jump Starting21
Technical Specifications23
Vibrations - Operator Station23
Noise Level23
Slopes23
Dimensions, Top View24
Dimensions, Side View25
Weights and Volumes26
Working Capacity26
General26
- Tightening Torque28
- ROPS - Bolts29
- Hydraulic System29
Machine Description31
- Diesel Engine31
- Electrical System31
- Propulsion System/Transmission31
- Brake System31
- Steering System31
- Rops31
- Identification32
- Instruments/Controls39
- Electrical System43
  - Fuses43
  - Fuses at Battery Master Disconnect Switch44
Operation45
- Before Starting45
- Starting49
  - Starting the Engine49
- Driving51
  - Operating the Roller51
  - Interlock/Emergency Stop/Parking Brake - Check52
- Vibration52
  - Manual/Automatic Vibration52
- Braking53
- Parking54
  - Chocking the Wheels/Drum54
  - Battery Disconnector55
Long-Term Parking57
- Engine57
- Battery57
- Air Cleaner, Exhaust Pipe57
- Fuel Tank57
- Hydraulic Reservoir57
- Water Tank57
- Steering Cylinder, Hinges, Etc58
- Hoods, Tarpaulin58
Miscellaneous59
- Lifting59
- Towing60
- Transport63
  - Securing CC1300C for Loading64
  - Retractable ROPS (Optional)65
Operating Instructions - Summary67
Preventive Maintenance69
- Acceptance and Delivery Inspection69
- Warranty69
Maintenance - Lubricants and Symbols71
- Maintenance Symbols72
Maintenance - Maintenance Schedule73
- Service and Maintenance Points73
- General73
- Every 10 Hours of Operation (Daily)74
- After the FIRST 50 Hours of Operation75
- Every 50 Hours of Operation (Weekly)75
- Every 250 / 750 / 1250 / 1750 Hours of Operation75
- Every 500 / 1500 Hours of Operation76
- Every 1000 Hours of Operation77
- Every 2000 Hours of Operation78
- Service - Checklist79
Maintenance, 10H81
- Coolers81
- Checking - Cleaning81
Check - Coolant System82
Hydraulic Reservoir, Level Check - Filling83
Lowering of Engine Hood84
Air Circulation - Check84
Fuel Tank - Filling85
Water Tank - Filling85
Sprinkler System/Drum Checking - Cleaning86
Sprinkler System / Wheels Check - Cleaning86
Scrapers, Fixed Checking - Setting87
Scrapers, Spring-Action (Optional) Checking - Adjustment88
Scrapers Check - Adjustment88
Pump System / Tire Check - Cleaning89
Brakes - Check90
Maintenance - 50H91
Air Cleaner Indicator91
Air Cleaner91
Check - Replacement of Main Filter91
Air Filter Indicator - Resetting92
Backup Filter - Change92
Air Cleaner - Cleaning93
Steering Cylinder and Steering Joint - Lubrication93
Tires - Tire Pressure94
Maintenance Measures - 250 H95
Battery - Check Condition95
Engine Oil and Oil Filter - Change96
Maintenance Measures - 500 H97
Battery - Check Condition97
Engine Oil and Oil Filter - Change98
Drum - Oil Level Inspection - Filling99
Rubber Elements and Attachment Screws Check99
Hydraulic Reservoir Cap - Check99
Controls - Lubrication100
Check - Coolant System102
Replacing the Fuel Filter102
Replacing the Pre-Filter103
Maintenance - 1000H105
Battery - Check Condition105
Engine Oil and Oil Filter - Change106
Drum - Oil Level Inspection - Filling107
Rubber Elements and Attachment Screws Check107
Hydraulic Reservoir Cap - Check107
Controls - Lubrication108
Check - Coolant System110
Replacing the Hydraulic Oil Filter110
Hydraulic Fluid Reservoir - Draining111
Replacing the Fuel Filter112
Replacing the Pre-Filter113
Maintenance - 2000H115
Battery - Check Condition115
Engine Oil and Oil Filter - Change116
Drum - Oil Level Inspection - Filling117
Rubber Elements and Attachment Screws Check117
Hydraulic Reservoir Cap - Check117
Controls - Lubrication118
Check - Coolant System120
Replacing the Hydraulic Oil Filter120
Hydraulic Fluid Reservoir - Draining121
Replacing the Fuel Filter122
Replacing the Pre-Filter123
Water Pump - Draining123
Hydraulic Tank - Changing the Fluid124
Drum - Oil Change125
Water Tank - Draining125
Water Tank - Cleaning126
Emulsion Tank - Draining126
Fuel Tank - Cleaning127
Steering Joint - Check127

Dynapac CC1300C - Maintenance Service Checklist

Table of Contents

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