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Enotec COMTEC 6000 - User Manual

Enotec COMTEC 6000
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Doc.-ID: COM6000_11022020_EN
Installation and Operation Manual
O
2
/ COe Analyzer System
COMTEC
®
6000
Version 18
for software version: 4.13

Table of Contents

Questions and Answers

Summary

Preface

Symbols Used in this Manual

Explains symbols used for safety and important information.

Safety Instructions

Important safety precautions for operating the system.

System Description

1.1 System Overview of the COMTEC 6000

Provides a system overview diagram and component descriptions.

1.2 Measuring Principles

Explains the operating principles of the O2 and COe sensors.

1.3 Intended Use of COMTEC 6000

Details the proper applications and limitations of the system.

1.4 Safety Hazards

Outlines potential hazards associated with the system's operation.

1.5 Disruption of the Process

Discusses the impact of process disruptions on the analyzer system.

1.6 Storage Instructions

Provides guidelines for storing the equipment properly.

1.7 Name Plates

Describes information found on the system's name plates.

Installation

2.1 Installation Requirements for Electronic Unit

Specifies conditions and requirements for installing the electronic unit.

2.2 Installation of Probe Signal Cable FEP-0007;8

Details the installation procedure for the probe signal cable.

2.3 Access to the Terminals

Explains how to access the terminal connections for wiring.

2.4 Ferrite Sleeves (EMC)

Discusses the importance and use of ferrite sleeves for EMC compliance.

2.5 Wiring Diagram of the Electronic Unit

Provides a detailed wiring diagram for the electronic unit.

2.6 Wiring Diagram of the COMTEC 6000 System

Illustrates the complete wiring diagram for the COMTEC 6000 system.

2.7 Installation of the Probe

Guides on how to install the probe into the duct.

2.8 Mounting of the Counter Flange at the Duct

Details the correct mounting procedure for the counter flange.

2.9 Adjustment of the Probe Filter Head

Explains how to adjust the probe filter head for correct gas flow direction.

2.10 Probe Protection Tube at the Mounting Flange

Describes the mounting of the probe protection tube onto the flange.

2.11 Insulating the Protection Tube outside the Duct

Covers insulation requirements for the protection tube outside the duct.

2.12 Electrical Connections of the Probe

Details the electrical connections required for the probe.

2.13 Requirements for Pneumatic Cable FEP-0002

Outlines the requirements for the pneumatic cable.

2.14 Preparation of the Pneumatic Cable

Describes the preparation steps for the pneumatic cable.

2.15 Pneumatic Connections of the Probe

Explains how to connect the pneumatic tubes to the probe.

2.16 Pneumatic Connections of Electronic Units

Details the pneumatic connections for the electronic units.

Initial Operation

3.1 Checklist Before Commissioning the System

A checklist to ensure the system is ready for operation.

3.2 System Power Up

Instructions for powering up the system for the first time.

3.3 Display - Probe Heating Phase

Describes the display during the probe heating phase.

3.4 Display - Measuring Mode

Explains the display indicators during the measuring mode.

3.5 Keypad and Display

Describes the system's keypad and display layout.

3.6 Status LEDs

Explains the meaning of the status LEDs.

3.7 Softkey Symbols

Details the symbols used for softkeys.

3.8 System Code

Information about the system code for security.

Software Overview and Explanations

4.1 Software Overview - SYS-MENU

Overview of the system menu structure and available information.

System Information and Calibration Results

Details system status, measured values, and calibration data.

System Configuration

Covers O2 ranges, limits, and other configuration settings.

Calibration and Sensor Settings

Explains limit alarms, sensor calibration values, and calibration procedures.

System Management and Remote Operations

Covers clock, remote settings, language, and service options.

Software Explanations - SYS-MENU

4.2.1 O2 Measuring Ranges (Scaling)

Explains how O2 measuring ranges are scaled for current output.

4.2.2 Limit Alarm Settings

Describes how to set and configure limit alarms for O2 and COe.

4.2.3 O2 Sensor Calibration Values

Details how O2 sensor calibration values are managed.

4.2.4 Measuring Value Averaging for (O2; CO)

Explains the setting for averaging measured values.

4.2.5 mA Output on System Errors (O2 and CO)

Configures mA output behavior during system errors.

4.2.6 CO Measuring Ranges (Scaling)

Explains how CO measuring ranges are scaled for current output.

4.2.7 COe Sensor Calibration Values

Details how COe sensor calibration values are managed.

4.2.8 Time Per Test Gas Apply

Sets the maximum duration for test gas application.

4.2.9 Delay Time to Process

Sets delay time for displaying stored values after calibration.

4.2.10 Pre-Purge Time

Defines the duration for flushing sensors before calibration.

4.2.11 Automatic Calibration (ACAL)

Explains how to configure and use automatic calibration functions.

4.2.12 ENOTEC REMOTE

Details the functionality and setup of the ENOTEC REMOTE feature.

4.2.13 Measuring Units

Allows setting temperature and pressure measurement units.

4.2.14 Language

Enables selection of the display language.

4.2.15 Change System Code

Covers changing the system code for security.

4.2.16 Load Factory Settings

Restores the system to its original factory default settings.

4.2.17 Set CO Measurement to Off;On

Instructions for enabling/disabling CO measurement and sensor replacement.

4.2.18 Service

Access to password-protected service functions for trained personnel.

System Checks

O2 + CO Sensor Checks

Procedures for checking O2 and CO sensor performance.

Check mA Outputs

Verifies the mA output signals for O2 and CO.

Check Relay Outputs

Checks the status of various relay outputs.

Check Digital Inputs

Verifies the status of digital inputs.

CAL MENU

1-Point Calibration, O2

Manual procedure for single-point O2 calibration.

2-Point Calibration, O2

Manual procedure for two-point O2 calibration.

1-Point Calibration, CO

Manual procedure for single-point CO calibration.

2-Point Calibration, COe

Manual procedure for two-point COe calibration.

1-Point Calibration, O2 + CO

Manual procedure for single-point O2+CO calibration.

2-Point Calibration, O2 + COe

Manual procedure for two-point O2+COe calibration.

4.4.1 Calibration Menu - Display Overview

Explains the display screens during calibration procedures.

4.4.2 1-Point Calibration (O2 and;or CO) (Manual)

Details the manual steps for 1-point calibration of O2 and CO sensors.

4.4.3 2-Point Calibration (O2 and;or CO₂) (Manual)

Details the manual steps for 2-point calibration of O2 and CO sensors.

Service and Maintenance

5.1 Exchange Fuses

Instructions for safely replacing system fuses.

5.2 Pressure and Flow Rates for Test Air and;or Reference Air

Specifies correct pressure and flow rates for test and reference air.

5.3 Adjusting Flow Rate (SME 53 with Pneumatics)

Guides on adjusting flow rates for SME 53 with pneumatics.

5.4 Position of the Adjustment Valves

Shows the location of reference and test air adjustment valves.

5.5 Adjusting Flow Rate (SME-54)

Guides on adjusting flow rates for SME-54 units.

5.6 Replacing the Filter

Step-by-step instructions for replacing the probe filter.

5.7 Replacing the Probe

Detailed procedure for replacing the entire probe assembly.

5.8 Exchange of Probe Inner Part

Instructions for replacing the internal components of the probe.

5.9 Replacing the O2 Sensor

Step-by-step guide for replacing the O2 sensor.

5.10 Replacing the COe Sensor

Detailed procedure for replacing the COe sensor.

5.10.1 Seal the CO Sensor Guide Tube

Instructions for sealing the CO sensor guide tube when the sensor is removed.

5.11 Relay Outputs; Functions and Correlation

Explains the functions and correlations of the relay outputs.

Status Messages

6.1 Error Messages

Lists and explains various error messages and their possible causes.

6.2 Alarm Messages

Lists and explains alarm messages and their potential causes.

6.3 Service Messages

Explains specific service-related messages.

Troubleshooting

Unsteady, Widely Varying Measuring Value (O2)

Addresses issues with unstable or varying O2 readings.

O2 Display Remains at End of Range or Higher

Troubleshoots O2 display readings stuck at the maximum or higher.

Local Displays Correct, Output Not Correct

Diagnoses issues where local display is correct but output is not.

O2 Display Indicates 0% Despite High Expected Value

Helps diagnose O2 display showing 0% when a higher value is expected.

O2 Reads Higher than Expected, CO Reads Lower

Addresses discrepancies in O2 and CO readings.

No COe-Measuring Value; Arrow Instead of Value

Troubleshoots missing COe measurement values.

No Measuring Value for O2; Empty Bar Graph

Diagnoses issues with no O2 measuring value displayed.

Technical Data

A.1 Technical Specifications - Electronic Unit

Lists detailed technical specifications for the electronic unit.

A.2 Technical Specifications - Probes

Lists detailed technical specifications for the probes.

Requirements of the Gas Supply

Details the specifications for instrument air and test gas supply.

Dimensional Drawings

B.1 Electronic Units

Provides dimensional drawings for various electronic unit housings.

B.2 Dimensional Drawing of Probes KES600 x

Shows dimensional drawings for KES600x probe models.

B.3 Counter Flanges

Provides dimensional drawings for different counter flange models.

B.4 Dimension of Protection Tube Flanges

Details dimensions for various protection tube flanges.

B.5 Probe Components

Lists and illustrates the various components of the probe.

B.6 Probe Inner Parts Assembly

Shows the assembly of the probe's inner components.

B.7 Gas Plans

Illustrates pneumatic gas plans for different system versions.

Spare Parts

C.1 Mounting Plates of SME-53 Electronic Unit

Lists spare parts for SME-53 electronic unit mounting plates.

C.2 Mounting Plates of 19 Rack SME-57

Lists spare parts for SME-57 19" rack mounting plates.

C.3 Display Board

Identifies the spare part for the display and microprocessor unit.

Warranty

Declaration of Conformity

Enotec COMTEC 6000 Specifications

General IconGeneral
BrandEnotec
ModelCOMTEC 6000
CategoryAnalytical Instruments
LanguageEnglish

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