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Operation

109

27891EN-900-02 / Edition 02/2017

Fig.

: Main menu

a Period of operation

b Next service

c Term of payment

d Program menu

e Maintenance menu

f Settings

g Adjusting the rollers

h Cleaning menu

Machine operation only

by authorized and

trained staff !

Main Page

1 Table of Contents3
- Step4
- Cleaning Roller 2 and Roller5
2 Contact Addresses8
- Manufacturer Address8
  - Imprint8
- Service and Ordering Spare Parts8
3 Installation Information in Advance9
4 Safety10
- General Information Concerning Safety10
- Safety Symbols11
- Graphical Conventions12
- Commissioning13
- Selection of Location13
- Safety Notes Regarding Operation14
- Safety Notes Regarding Cleaning Work17
- Handling Chemical Substances and Coolants/Lubricants18
- Cleaning Agents19
5 Performance Specifications20
- Intended Use20
- No Release for Work in Potentially Explosive Atmosphere21
- Reasonably Foreseeable Misuse21
- Qualification of the Personnel21
- Technical Condition22
- Protection against Unintentional Start22
- Safety Devices22
- Safety Warning Notes22
- Marking23
  - Type Plate of the Machine23
  - Type Plate of Operating Unit25
6 Technical Data26
- Environment26
- Operating and Auxiliary Materials26
- Weights26
- Airborne Sound Emission27
- Dimensions27
- Dimensions Crate27
- Electric Values EU27
- Electric Values US27
- Electric Values Japan27
- IP Protection28
- Roller Temperature Control28
- Rollers28
7 Unit Description29
- Functional Principle29
- Overview30
  - Section View30
- Operating Modes31
- Emergency Stop33
- Safety Devices34
  - Cleaning34
  - Routine Operations35
- Safety Marks36
- Control Elements39
  - Front Side39
  - Backside40
- Roller Temperature Control41
  - Pressureless Cooling42
  - Pressure Cooling44
- Scraper System45
- Load Traverse45
- Scope of Delivery46
- Equipment Variants49
- Safety Devices Nip Gap and Optional Accessories50
  - Safety Devices50
  - Optional Accessories51
8 Transport53
- Packaging Symbols53
- Intermediate Storage54
- Uncrating54
- Instructions for Lifting57
  - Moving the Machine by Hand59
9 Installation60
- Setup Site60
- Dismounting the Load Traverse62
- Mounting and Aligning the Operating Unit63
- Connecting the Electric Supply64
- Connecting the Roller Temperature Control70
- Checklist Installation72
10 Setup73
- Cleaning the Machine Housing73
- Scraper Knife Types74
- Mounting the Scraper Knife75
  - Combination Scraper Knife - Scraper Bar - Adaptor77
- Putting on the Knife Guard78
- Adjusting the Scraper Contact Pressure79
- Mounting the Scraper Socket80
- Aligning the Scraper Socket in Parallel to the Roller82
- Setup of the Scraper Angle83
- Mounting the Splash Tray84
- Mounting the Cleaning Guard85
- Inserting Plastic Guides for Working Width 85 MM and 170 MM87
- Mounting Plastic Guides for Working Width 200 MM89
- Mounting the Safety Device Nip Gap, Working Widths 85 MM, 170 MM, 200 MM92
- Mounting Hopper for Working Width 170 MM93
- Mounting Hopper for Working Width 200 MM95
- Mounting Splash Guards for Working Width 200 MM96
- Mounting Splash Guards for Inner Side Paneling97
- Mounting the Solvent Dispenser for Guide Lubrication98
11 Operating Elements and Operating Unit99
- Main Switch99
- Operating Panel100
- Emergency Stop Button101
- Operating Unit102
  - Safety Messages on the Display104
  - Overload Messages on the Display106
- Program Structure107
12 Operation108
- Switching on the Machine110
- Cleaning the Rollers112
- Cleaning the Scraper System115
- Temperature Control of the Rollers115
- Adjusting the Rollers116
- Defining the Pre-Settings (Setup)117
  - Setup after Every Adjustment and before each Programming118
  - Select Setup Via Menu Item Select Setting (in Routine Operations)119
- Routine Operations121
- Routine Operations: Test Run with Petroleum Jelly123
  - Step123
  - Optimum Product Flow124
- Reverse Function126
  - Sequence from the Cleaning Mode126
  - Sequence from Routine Operations128
- Checking the Safety Devices129
  - Preparing for Check129
  - Checks Functions129
13 Maintenance130
- Cleaning the Machine Housing131
  - Cleaning the Display of the Operating Unit131
14 Maintenance and Care132
- Service and Maintenance Plan133
15 Troubleshooting135
16 Shutting down138
- Short-Term Shutting down138
- Long-Term Shutting down138
- Putting out of Operation138
17 Disposal139
- Disposing of Packaging139
- Disposing Operating Materials and Cleaning Agents139
- Disposing of Unit139
18 Spare and Wear Parts140
- Wear Parts 80S Plus, 80E Plus140
- Spare Parts 80S Plus, 80E Plus143
19 Conformity Check146
- Checking the Conformity146
20 Index147
21 Annex150
- Warranty Conditions150
- Declaration of Conformity151

Exakt 80E Plus + - Page 111

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