Exakt 80E Plus +

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Unit description

Edition 09/2016

Symbol

Meaning

Splash tray

Scraper socket

(with exchangeable scraper knife)

Knife guard (to be placed onto scraper socket

during handling, mounting, mixing operation)

Scraper bolt 1mm for scraper angle 110 °

Scraper bolt 4mm for scraper angle 115 °

(by default mounted in scraper socket)

By default mounted in scraper

socket

Scraper bolt 8mm for scraper angle 120 °

Allen screwdriver 4 mm

(for mounting the scraper knife and plastic

guides working width 200 mm)

Main Page

1 Table of Contents3
- Step4
- Cleaning Roller 2 and Roller5
2 Contact Addresses8
- Manufacturer Address8
  - Imprint8
- Service and Ordering Spare Parts8
3 Installation Information in Advance9
4 Safety10
- General Information Concerning Safety10
- Safety Symbols11
- Graphical Conventions12
- Commissioning13
- Selection of Location13
- Safety Notes Regarding Operation14
- Safety Notes Regarding Cleaning Work17
- Handling Chemical Substances and Coolants/Lubricants18
- Cleaning Agents19
5 Performance Specifications20
- Intended Use20
- No Release for Work in Potentially Explosive Atmosphere21
- Reasonably Foreseeable Misuse21
- Qualification of the Personnel21
- Technical Condition22
- Protection against Unintentional Start22
- Safety Devices22
- Safety Warning Notes22
- Marking23
  - Type Plate of the Machine23
  - Type Plate of Operating Unit25
6 Technical Data26
- Environment26
- Operating and Auxiliary Materials26
- Weights26
- Airborne Sound Emission27
- Dimensions27
- Dimensions Crate27
- Electric Values EU27
- Electric Values US27
- Electric Values Japan27
- IP Protection28
- Roller Temperature Control28
- Rollers28
7 Unit Description29
- Functional Principle29
- Overview30
  - Section View30
- Operating Modes31
- Emergency Stop33
- Safety Devices34
  - Cleaning34
  - Routine Operations35
- Safety Marks36
- Control Elements39
  - Front Side39
  - Backside40
- Roller Temperature Control41
  - Pressureless Cooling42
  - Pressure Cooling44
- Scraper System45
- Load Traverse45
- Scope of Delivery46
- Equipment Variants49
- Safety Devices Nip Gap and Optional Accessories50
  - Safety Devices50
  - Optional Accessories51
8 Transport53
- Packaging Symbols53
- Intermediate Storage54
- Uncrating54
- Instructions for Lifting57
  - Moving the Machine by Hand59
9 Installation60
- Setup Site60
- Dismounting the Load Traverse62
- Mounting and Aligning the Operating Unit63
- Connecting the Electric Supply64
- Connecting the Roller Temperature Control70
- Checklist Installation72
10 Setup73
- Cleaning the Machine Housing73
- Scraper Knife Types74
- Mounting the Scraper Knife75
  - Combination Scraper Knife - Scraper Bar - Adaptor77
- Putting on the Knife Guard78
- Adjusting the Scraper Contact Pressure79
- Mounting the Scraper Socket80
- Aligning the Scraper Socket in Parallel to the Roller82
- Setup of the Scraper Angle83
- Mounting the Splash Tray84
- Mounting the Cleaning Guard85
- Inserting Plastic Guides for Working Width 85 MM and 170 MM87
- Mounting Plastic Guides for Working Width 200 MM89
- Mounting the Safety Device Nip Gap, Working Widths 85 MM, 170 MM, 200 MM92
- Mounting Hopper for Working Width 170 MM93
- Mounting Hopper for Working Width 200 MM95
- Mounting Splash Guards for Working Width 200 MM96
- Mounting Splash Guards for Inner Side Paneling97
- Mounting the Solvent Dispenser for Guide Lubrication98
11 Operating Elements and Operating Unit99
- Main Switch99
- Operating Panel100
- Emergency Stop Button101
- Operating Unit102
  - Safety Messages on the Display104
  - Overload Messages on the Display106
- Program Structure107
12 Operation108
- Switching on the Machine110
- Cleaning the Rollers112
- Cleaning the Scraper System115
- Temperature Control of the Rollers115
- Adjusting the Rollers116
- Defining the Pre-Settings (Setup)117
  - Setup after Every Adjustment and before each Programming118
  - Select Setup Via Menu Item Select Setting (in Routine Operations)119
- Routine Operations121
- Routine Operations: Test Run with Petroleum Jelly123
  - Step123
  - Optimum Product Flow124
- Reverse Function126
  - Sequence from the Cleaning Mode126
  - Sequence from Routine Operations128
- Checking the Safety Devices129
  - Preparing for Check129
  - Checks Functions129
13 Maintenance130
- Cleaning the Machine Housing131
  - Cleaning the Display of the Operating Unit131
14 Maintenance and Care132
- Service and Maintenance Plan133
15 Troubleshooting135
16 Shutting down138
- Short-Term Shutting down138
- Long-Term Shutting down138
- Putting out of Operation138
17 Disposal139
- Disposing of Packaging139
- Disposing Operating Materials and Cleaning Agents139
- Disposing of Unit139
18 Spare and Wear Parts140
- Wear Parts 80S Plus, 80E Plus140
- Spare Parts 80S Plus, 80E Plus143
19 Conformity Check146
- Checking the Conformity146
20 Index147
21 Annex150
- Warranty Conditions150
- Declaration of Conformity151

Exakt 80E Plus + - Page 47

Table of Contents