3.12 Oil level indicator....................................................................................................................38
3.13 Oil level monitoring system ....................................................................................................38
3.14 Oil temperature monitoring system ........................................................................................39
3.15 Bearing monitoring .................................................................................................................39
3.15.1 Bearing monitoring using a Pt 100 resistance thermometer ..................................................39
3.15.2 Bearing monitoring by acceleration sensor ............................................................................40
3.16 Auxiliary drive.........................................................................................................................41
3.16.1 Overrunning clutch .................................................................................................................42
4 Application planning ...................................................................................................................................45
4.1 Scope of delivery....................................................................................................................45
4.2 Transport................................................................................................................................45
4.3 Attachment points ..................................................................................................................47
4.4 Special features relating to gear unit lubrication ....................................................................50
4.4.1 Oil filling and oil drain .............................................................................................................50
5 Mounting.....................................................................................................................................................51
5.1 General assembly instructions ...............................................................................................51
5.2 Unpacking the gear unit .........................................................................................................52
5.3 Gear unit mounting.................................................................................................................53
5.3.1 Foundation .............................................................................................................................53
5.3.2 Fastening ...............................................................................................................................54
5.3.2.1 Mounting on a housing foot....................................................................................................54
5.3.2.2 Mounting the gear unit swing base ........................................................................................62
5.3.2.3 Mounting the torque arm for the gear unit housing ................................................................62
5.4 Shaft-mounted gear unit with hollow shaft and parallel keyway.............................................63
5.4.1 Mounting ................................................................................................................................64
5.4.1.1 Mounting ................................................................................................................................64
5.4.1.2 Axial locking ...........................................................................................................................66
5.4.1.3 Gear unit fastening.................................................................................................................66
5.4.2 Dismantling ............................................................................................................................66
5.5 Shaft-mounted gear unit with hollow shaft and shrink disk ....................................................67
5.5.1 Mounting ................................................................................................................................68
5.5.1.1 Pulling on with integrated DU bushing ...................................................................................69
5.5.1.2 Axial locking ...........................................................................................................................70
5.5.2 Dismantling the shaft-mounted gear unit ...............................................................................70
5.6 Couplings ...............................................................................................................................71
5.7 Connecting components ........................................................................................................73
5.7.1 Gear units with mounted components....................................................................................73
5.7.2 Connecting the cooling coil ....................................................................................................73
5.7.3 Connecting the air‐oil cooler ..................................................................................................74
5.7.4 Connecting the water-oil cooler..............................................................................................74
5.7.5 Installing a separate oil supply system...................................................................................75
5.7.6 Electrical connections ............................................................................................................75
5.7.7 Connecting the oil temperature monitor .................................................................................76
Table of contents
REDUREX Gear unit 5200en
6 Operating Instructions 03/2019
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