Table of contents
1 Introduction.................................................................................................................................................11
1.1 General information................................................................................................................11
1.2 Lubricants...............................................................................................................................12
2 Safety instructions ......................................................................................................................................13
2.1 Security notes ........................................................................................................................13
2.2 The five safety rules ...............................................................................................................13
2.3 General information................................................................................................................14
2.4 General warnings and symbols..............................................................................................15
2.5 Special types of danger and personal protective equipment .................................................16
2.6 Intended use ..........................................................................................................................18
3 Description..................................................................................................................................................21
3.1 General description ................................................................................................................21
3.2 Output version........................................................................................................................21
3.3 Housing ..................................................................................................................................22
3.4 Gear unit oil supply ................................................................................................................24
3.4.1 Splash lubrication...................................................................................................................24
3.4.2 Pressure lubrication ...............................................................................................................24
3.5 Bearing arrangement of the shafts.........................................................................................25
3.6 Shaft seal ...............................................................................................................................25
3.6.1 Rotary shaft sealing rings.......................................................................................................25
3.6.2 Labyrinth seals .......................................................................................................................25
3.6.3 Taconite seal..........................................................................................................................26
3.6.4 Tacolab seal...........................................................................................................................27
3.7 Cooling ...................................................................................................................................28
3.7.1 Fan .........................................................................................................................................28
3.7.2 Cooling coil.............................................................................................................................29
3.7.3 Mounted oil supply system.....................................................................................................30
3.7.3.1 Mounted oil supply system with air-oil cooler.........................................................................30
3.7.3.2 Mounted oil supply system with water-oil cooler ....................................................................32
3.7.3.3 Pump......................................................................................................................................33
3.7.3.4 Oil filter ...................................................................................................................................33
3.7.4 Separate oil supply system ....................................................................................................33
3.8 Backstop ................................................................................................................................34
3.9 Couplings ...............................................................................................................................35
3.10 Shrink disks............................................................................................................................36
3.11 Heating...................................................................................................................................36
REDUREX Gear unit 5200en
Operating Instructions 03/2019 5